Biomass pellet machine in the production process mainly involves several types of wear and tear, these wear and tear not only affect the production efficiency, but also directly related to the maintenance cost of equipment and the quality of the final product. The following is a detailed analysis of the main losses during the production of biomass pellet machine:
1. Electricity Bills
Consumption description: Electricity is an important part of the expenditure when producing biomass pellets. Since equipment needs to run continuously to maintain production, electrical energy consumption becomes an unavoidable cost.
Influencing factors: The choice of production time (such as crushing and crushing during the day, granulating at night) will also affect the consumption of electric energy.
2. Labor costs
Description of depletion: Labor costs occupy the second place in the cost of producing biomass pellets. Depending on the size of the equipment and the scale of production, the amount of labor required will vary.
Market feedback: The specific cost of labor in the market depends on the capacity of the equipment and the complexity of the process.
3. Cost of wearing parts
Wear description: During the operation of the machine, the parts that are in direct contact with the raw materials will be worn due to friction and pressure, and these parts that cannot be repaired are called wearing parts.
Replacement cycle: The wearing parts need to be replaced in time after reaching their service life to avoid affecting production efficiency and product quality.
4. Ring die loss
Loss description: As a key part of the biomass pellet machine, the loss cost accounts for more than 25% of the maintenance cost of the entire production workshop.
Material selection: Ring die materials are mainly carbon structural steel, alloy structural steel and stainless steel three categories, different materials have their own characteristics of wear resistance and corrosion resistance.
5. Press roller wear
Wear description: The roller will be subjected to friction and extrusion pressure during long-term use, resulting in wear.
Methods to reduce wear: by adding a material guide device and adjusting the material distribution, the wear of the press roller can be effectively reduced and its service life can be extended.
6. Loss caused by misoperation
Loss description: Operational errors, such as heavy car start-up, may lead to motor burning and other problems, these abnormal replacement will increase the economic loss of the enterprise.
Preventive measures: Strict compliance with operating procedures to avoid unnecessary operating errors can effectively reduce this type of loss.
In summary, the main consumption of biomass pellet machine in the production process includes electricity, labor costs, wearing parts costs, ring die loss, roller wear and loss caused by operational errors. Through reasonable control of these losses, not only can improve production efficiency, but also effectively reduce production costs, to ensure the long-term stable operation of equipment.