TONY Mobile Rotary Cutter is mainly used for crushing crop straw, wheat straw, peanut stalk, sweet potato stalk, tobacco stalk, cotton stalk, bean stalk, corn stalk, pasture, seaweed and various branches, etc. The Rotary Cutter is to put the bundled and bundled materials directly into the rotary cutter to shred the materials. The machine rotates the blades to shred the materials. The output is high, and the fresh and dry materials can be shredded directly. Mobile Rotary Cutter is also a necessary equipment for the initial processing of raw materials such as straw pyrolysis and fermentation in natural gas production. It is the first choice for straw direct fired power plants.

At present, TONY Mobile Rotary Cutter is still widely used in the aquaculture industry, and the materials processed by the equipment can be adjusted according to the user's own requirements. In poultry breeding, the crushed material is convenient for transportation, and the palatability of animal consumption is increased, and the finished product size is more uniform.

TONY Mobile Rotary Cutter can be customized according to demand, and the tire can be moved, the use is more flexible, and the cost performance is higher

1.Cutting system

The cutting system ofTONY Mobile Rotary Cutter is mainly composed of cutter shaft, cutter, cutter seat, liner, feed port, discharge port and other components. The cutting system is the core part of the straw rotary cutting machine, which drives the cutting knife to rotate through the cutting tool shaft, cuts the straw into the required length, and then discharge it through the discharge port.

The cutting knife is one of the important parts of the cutting system. Choosing the high-quality cutting knife can greatly improve the cutting efficiency and quality of the straw rotary cutting machine. The cutting tool holder supports and protects the cutting tool, and can also adjust the position and Angle of the cutting tool to ensure the quality and efficiency of the cutting.

2.Transmission system

The transmission system ofTONY Mobile Rotary Cutter is mainly composed of motor, belt, gear, bearing and other components. The function of the transmission system is to transfer the power generated by the motor to the cutter shaft through the belt and gear, so that the cutter shaft rotates to drive the cutter to cut the straw smoothly.

The transmission system also includes a speed control part, which can adjust the working speed and efficiency of the cutting machine by adjusting the speed of the motor and the tension of the belt.

3. Support system

The support system ofTONY Mobile Rotary Cutter is mainly composed of frame, support frame, bearing seat, etc. The function of the support system is to support the whole straw rotary cutting machine to ensure the stability and safety of the machine.

The frame is the foundation of the wholeTONY Mobile Rotary Cutter and needs to be strong enough to withstand the vibration and weight generated during the operation of the machine. The support frame is used to fix the bearing seat and the cutter seat, and can adjust the position and Angle of the cutter to ensure the cutting quality.

4. Other components

Other parts of TONY Mobile Rotary Cutter also include the feeder, electrical control system and so on. The feeder is the device that transmits the straw to the cutting mouth, and the electrical control system is the central part that controls the operation of the cutting machine, which has the functions of starting, stopping and speed adjustment.

In general, the internal structure ofTONY Mobile Rotary Cutter is very complex, and the various components need to cooperate with each other in order to work normally. Through the detailed introduction of the internal structure of the straw rotary cutting machine, I believe that the reader has a more in-depth understanding of the working principle and structure of the straw rotary cutting machine.

The working principle of the TONY Mobile Rotary Cutter is mainly to provide power through the motor to drive the spindle to rotate, so that the relative movement of the fixed grinding disc and the active grinding disc produces the extrusion consultation effect, so that the material entering the middle of the grinding disc is crushed.

After the motor is started, the power is transmitted to the belt pulley through the triangle belt, which drives the main shaft to rotate, so that the relative motion of the fixed grinding disc and the active grinding disc occurs, and the extrusion consultation effect is generated, so that the material entering the grinding disc is crushed. The discharge size can be controlled by adjusting the disc clearance.

The moving speed of the rotary cutter is realized by controlling the speed of the drive motor through the control system, which also indirectly determines the thickness of the board. When the rotary cutter works, the wood is placed on the drive rod, and the main motor drives the drive roller and the press roller to rotate the log. The feed motor keeps the drive wheel close to the log through the transmission device, while the encoder and the tool bed shift sensor control the tangential movement of the tool and the log to ensure the same thickness of the wood skin under the chips

As we all know, banning the burning of crop straw is the most effective measure to reduce resource waste and reduce air pollution, and the state also vigorously supports the comprehensive utilization of crop waste, so how should we conduct comprehensive utilization of a large number of stalks? This is the use ofTony rotary cutting machine, after the rotary cutting machine after the straw has many uses, such as ploughing into the soil, decomposition to improve the soil structure; Feed processing, as an important source of roughage for herbivorous livestock; As the carbon source of edible fungi, as the base material to cultivate edible fungi; Processed with adhesive mixture to produce wood-based panels, furniture, packaging materials, etc. In addition, agricultural straw is still a good clean renewable energy, crushed and processed into biomass particles, replacing traditional coal, reducing harmful gas emissions to protect the environment, link energy supply shortage situation, improve the quality of life.

TONY have a full line of biomass pellet processing equipment, including crushing equipment, crushing equipment, drying equipment, granulation equipment and cooling packaging and other auxiliary equipment,TONYStraw Cutter is a very important crushing equipment in the granulation process, if you are interested, you can contact us at any time to consult

Biomass pelletshave a high calorific value and can be used as fuel. The market demand is very broad,such as:

1. Civil heating and living energy, clean, pollution-free;

2. Industrial boiler and kiln fuel, replacing coal and gas, to solve environmental pollution;

3. It can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants.

TONY Straw Cutter Type Model

Model

Power
(Kw)

Capacity
（T/H）

The Number of Blade
(Piece)

The Number of Hammers
(Piece)

Size:L*W*H
(MM)

Weight
(T)

Remarks:
Binding is less than(MM)

TPX2000

55-90

1-5

2

24

2000*2000*2200

4

1800

TPX2500

55-110

1-7

2

24

2500*2500*2200

5

2200

TPX3000

90-160

6-12

2

24

3000*3000*2500

6

2500

1. The turntable can store a large amount of materials to realize intermittent feeding.

2. The inner disc of the rotating disc is equipped with a damping plate, which can catch the bale and rotate it, and the cutting efficiency is high.

3. High chopping strength.

4. Breaking into bundles saves more human resources.

5.Easy to operate, small size, less land, labor saving, power saving, automatic feeding, continuous production, high output.

6. Automatic cutting machine only two people to operate, for you to save a lot of labor.

7.The blade adopts wear-resistant tool steel, high speed, good wear resistance, durable.

8.One machine can be suitable for all straw materials at the same time for crushing.

9. The machine adopts PLC control system, so that the equipment running state is more stable.

10. The use of automatic lubrication system, automatic timing lubrication.

11.Crushing effect can be according to user requirements, the machine can adjust the length and size of finished raw materials

Automated Processing Is Easy To Operate

Disc crusher is to bundle the material directly into the rotary cutting disc to chop the machine by the fixed knife, knife rotation to chop the material, fresh material dry material can be directly chopped.

Save Time And Effort

Small and flexible, easy to move, small footprint, automatic feeding, high efficiency of continuous production

Good Wear Resistance, Excellent Material Selection And Reliable Quality

The use of anti-wear tool steel, high revolution, good wear resistance, stable performance, strong handling capacity, good reliability

Strictly Control Quality 

Blade using anti-wear tool steel, high speed, good wear resistance, suitable for a variety of materials can handle a variety of thickness, length and moisture content of different bundles of branches

A Wide Range Of Material Applications

Can handle all kinds of bales and branches of different thicknesses

Manufacturers Are Trustworthy

Operating online and offline for many years to gain the trust of many customers

1. Before use, first check whether the connection of each part is reliable, and there is no collision in the rotating part.

2. Regularly check whether the bolts, nuts are tight, especially after the new machine operation, if loose, tighten immediately, pay special attention to each shift to check the tightening bolts, fixed knives.

3. The parts of the machine that need lubrication should be often lubricated, and the main shaft bearing should be cleaned and filled with lithium grease once a year.

4. When using diesel engine or tractor to do power, the diesel engine throttle should be properly controlled (generally the throttle), too large is easy to cause the machine to exceed the rated speed, too small affect the kneading efficiency.

5. Moving, fixed knife to keep sharp, blunt after timely replacement or sharpening, sharpening knife should be grinding bevel, fixed knife should be grinding above; If there is damage to the knife, it must be replaced completely, and it is not allowed to be used with new and old; When the knife is installed, it must be symmetrically installed in accordance with the factory mode, and the fasteners of the moving and fixed blades shall not be replaced by ordinary fasteners.

6. When replacing the hammer, it should be installed in strict accordance with the order of the hammer, and the difference between the weight of the corresponding two groups of hammer is not more than 5 grams, otherwise it will produce vibration and accelerate the wear of the components.

7. At the end of the operation, the main engine should be idled for a period of time, blowing the dust and weeds in the machine, straw rotary cutting machine, and then cut off the power, and then remove the broken grass and dust inside and outside the machine to prevent rust.

8. Wash the dirt on the machine with water, but pay special attention to not spray directly to the bearing parts, if necessary, you can use degreaser, but not acid or alkaline cleaning agent.

9. When handling or parking the machine, thin-walled parts such as hopper, outlet or pulley should not be used as support points to avoid deformation and damage.

10. The machine must be parked in a dry and ventilated warehouse to prevent the sun and rain