TONY Soil Removal Screener is a portable soil separator, which has the function of separating grass and dust, and effectively separates the dirt in the grass by rotating at a constant speed. It covers a small area and is easy to move, and the operation is simple and safe.TONY Soil Removal Screener is widely used in feed processing plants, coal industry, mining industry and so on.

Some raw materials, such as straw, peanut seedlings, grass, soybean stalks, cotton stalks and other crops, after being broken by the rotary cutter, may be doped with some, resulting in high ash content of finished particles and unsatisfactory particle effect in the later production of biomass particles. TONY Soil Removal Screener is to screen impurities, the machine can replace the inefficient manual manual impurities, reduce the labor force of workers, save labor, save capital, and the effect of soil removal is better, is a cost-effective screening equipment.

TONY Soil removal  simple structure, convenient layout, mature technology, easy to large-scale, very suitable for handling a large number of materials

Soil removal drum screen is a common screening equipment, mainly used to screen and separate soil and other impurities in the material. The following are the main structural components of the soil removal drum screen:

1. Drum Device: Composed of a number of circular screens, the whole is inclined to the ground, which helps the material to flow naturally during the screening process

2. Sealed Isolation Cover: The external cover is covered with sealed isolation cover to prevent environmental pollution, while helping to keep the equipment clean inside

3. Transmission System: Includes motor and reducer, through which the high-speed motion of the motor is converted into low-speed motion suitable for screening

4. Frame: The frame that supports the entire roller screen, usually made of high-strength materials, to ensure the stability and durability of the equipment

5. Inlet And Outlet: Designed for material input and output to ensure a smooth screening process

The main structure of  TONY Soil Removal Screener is the sieve drum which consists of several cylindric screens, this part is tilted to the ground and covered by a dust-preventing hood. Raw materials are sieved from top to bottom of the sieve drum which is driven by motor and reducer to produce a constant speed, the fine material is discharged from the front section and the coarse material from the rear end. The comb shape cleaning device is optional, which could realize the effect of uninterrupted cleaning by the relative motion of the comb tooth and sieve drum, this device could keep the sieve drum always clean, clear and running efficiently throughout the whole operation. According to requirements of sieving, there are 4 sections of the screen from fine to rough, the raw materials are sieved from the previous screen to next screen and discharged to the matched outlet

TONY Soil Removal Screener Working Process:

1. Rotary Screening: The rotation of the sieve cylinder makes the material form a spiral motion track on the screen. This spiral motion trajectory can increase the contact area between the material and the screen, and improve the screening efficiency. At the same time, the rotation of the sieve cylinder can also separate the larger particles from the material through the action of centrifugal force

2. Vibrating Screening: The roller sieve is usually equipped with a vibration device, which makes the sieve cylinder and screen produce relative motion through vibration. This relative movement can prevent screen clogging and improve the screening effect. The vibration can also make the material flow quickly on the screen, increase the screening machine, and improve the screening efficiency

3. Material Separation: In the screening process, the material will be divided into different particle sizes by the screen. Larger particles roll along the inner wall of the sieve cylinder to the discharge port, while smaller particles fall through the pores of the screen into the aggregate box below. In this way, the classification of materials is realized

1. To avoid the size of material pushing each other, buried pressure, screening speed too fast shortcomings,high powerful Screening ability, screened and washed widely and remarkable effects. 

2. The roller screen has simple structure, low failure rate, convenient installation and maintenance, which greatly reduces the maintenance cost

3. In the screening process, no matter how sticky, wet and miscellaneous the material entering the separation screen is, the screen can be kept unimpeded, thus improving the screening efficiency of the equipment

4. The whole screening mechanism is designed in the sealed dust cover, which eliminates the dust flying phenomenon in the screening process and improves the working environment

5. The screen is composed of a number of circular flat steel, and its cross-sectional area is much larger than the cross-sectional area of the screen of other separation equipment, so the service life is improved

Crop straw is a very important agricultural biomass resource, and the comprehensive utilization of agricultural biomass resources has broad prospects for development. For a long time, the crop straw industry has been in high pollution, high consumption, low efficiency, low output, Tony has always been committed to the comprehensive utilization of crop straw resources to achieve the sustainable development of agricultural circular economy. Among them, straw granulation technology, which is divided into energy granulation and feed granulation, is being promoted in the market

For example, a large number of corn straw, wheat straw, peanut seedlings, grass, soybean straw, cotton straw and other crop resources are very good raw materials for the production of biomass pellets or feed pellets. Biomass particles can be used as a substitute for coal resources, can be burned, pollution-free, used for home heating, boilers, power plants, paper mills, textile mills, etc. Any place that needs heat sources feed particles are mature, cattle and sheep love to eat and conducive to the digestion and absorption of aquaculture, high density, small size convenient storage and transportation

After the straw is broken by Tony Straw Cutter, some soil may be doped, resulting in high ash content of finished particles and unsatisfactory particle effect. TONY Soil Removal Screener can be used to screen impurities, clean and non-impurities of the straw can continue to be crushed, crushed can be used for granulation machine. TONY Soil Removal Screener can replace the inefficient manual removal of impurities, reduce the labor force of workers, save labor, save money, and the soil removal effect is better, is a cost-effective screening equipment. It is also an important equipment in the production line of biomass pellets made from straw

1. High Screening Efficiency: The screening efficiency of the drum screen is relatively high and can meet most needs. This is because the drum screen has a large screening area and a high rotation speed.

2. High Screening Accuracy: The screening accuracy of the drum screen is relatively high, and it can effectively screen out smaller particles and fine powders.

3. Simple Maintenance: The structure of the drum screen is relatively simple and easy to maintain. In addition to regular cleaning and inspection of the equipment, there is generally not much maintenance work.

4.Rolling Conveying Principle: small friction coefficient, light wear, screen is not easy to plug.

5.Overall Through The Shaft Structure: smooth operation, no vibration, low noise.

6.Split Design: The internal roller screen accessories using split design structure is simple, quick and easy to replace and maintain.

7. Fully Sealed Structure: no dust, no pollution.

8.The Use Of Deceleration Transmission: safe and reliable operation, high transmission efficiency, small power, low energy consumption, energy saving and effective.

9.Can Be Customized: according to the actual production requirements of customers to choose different screen materials, screen size,

10.Special Screen: high screening efficiency, long service life.

1.In the design of  TONY Soil Removal Screener, considering the simplicity of the drive, the unilateral drive should be preferred;

2.If the drive is smooth and the rational use of power is considered, the bilateral drive should be prioritized, because when the flow rate is small (light load or no load), the separate drive can be used as a unilateral drive, which can save operating costs.

3.The structure of the sieve cylinder is: round, polygon and compound (round plus polygon). Usually used round, because the round balance is good, smooth operation, simple processing.

4.Maintenance and repair is also very convenient. For example, there are observation Windows on both sides of the equipment seal dust cover, so that the staff can observe the operation of the equipment at any time during work. The end of the seal cover and the side of the screen cleaning machine are provided with a quick opening door, which is very convenient in the regular maintenance of the equipment and does not affect the normal operation of the equipment

In summary, the design of the soil removing roller screen pays attention to the rationality of the structure, the efficiency of the work and the friendliness of the environment, and also takes into account the convenience of the maintenance and overhaul of the equipment. These design features make the drum screen a widely used screening equipment

Scientific Maintenance Method

1. Bearing shoulders all the load of the machine, so good lubrication has a big connection to the bearing life, which directly leads to the service cycle and operation rate of the drum sand screen machine, so the expanded grease is clean and sealed well.

2. The newly installed tire is easy to loose, frequent attention and test.

3. Pay attention to whether all parts are working normally.

4. Pay attention to testing the wear degree of consumable parts, and replace the worn parts in time.

5. Install and place the machine on a flat surface

Safety Precautions

1. When maintaining and maintaining the roller screen, the power supply should be cut off first to avoid accidental electric shock

2. For large or complex roller screens, it is recommended to be maintained and maintained by professionals

3. For roller screens with high temperature or corrosive materials, special attention should be paid to safety protection and equipment material selection

The following services will be provided:

1.Raw material custom solutions.

2.Product details available within 24 hours.

3.The main departments control orders, strict quality inspection, standardized precision production.

4.Production and operation, send experienced staff to help customers produce.

5.24 hours telephone guidance and help customers train staff.Contact us and you will receive a professional response

We provide the best pre-sale, sale and after-sale service. We have a professional working team that can allocate the complete line for you, to ensure that you buy the best quality and fittest machine in least money.   After sale, we provide one-year warranty to make sure that your machine runs functionally and consistently. We also provide lifelong services and spare parts for the machine.

Related Products

Leave Your Message

Email
WhatsApp