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TONY Tearing Machine is mainly use d for wood pallets, wood, wood chips, roots, wood branches, leftover bits and pieces in furniture factories. Tearing Machine can crush and tear wood of various hardness into wood chips or wood powder that are easy to handle. This equipment is widely used in wood processing, papermaking, biomass energy and other fields. TONY Tearing Machine adopts single-axis structure design, through the professional design and clever combination of moving knife and fixed knife, effectively improve the crushing effect of various materials. The blade used in the equipment is made of high-quality materials, with wear-resistant, high hardness and other characteristics, the equipment is durable, no entanglement, no stuck shaft. This series of TONY Tearing Machine has low speed, large torque, compact structure, and can maintain very good stability and durability in harsh industrial environments. The screen structure and knife arrangement can be selected according to the recovery characteristics of the material. Low use cost, realization, energy saving |
TONY Tearing Machine is mainly composed of blade spindle, fixed knife, bearing box, box bracket, feeding system, hydraulic pushing system, power system, electrical control system.
Hopper and shredder frame, the frame is provided with a shell, the shell is provided with a knife roller, the shell is provided with a feed port, an outlet, the frame is provided with a drive knife roller rotation power mechanism, the knife roller is located in the part of the shell is provided with a knife for shredding materials, the shell is provided with a fixed knife, the power mechanism in driving the knife roll rotation, The moving knife of the knife roll rotates around the central axis of the knife roll, and shred the material with the fixed knife of the shell, both ends of the knife roll are pierced through the shell and connected with the bearing and bearing seat, the bearing seat is fixed on the outside of the shell, and the bearing seat is not less than one centimeter away from the shredder shell.
After the material comes out of the gap between the shell and the cutter roll, it will fall directly, so as to prevent the material from entering the bearing on the cutter roll, avoid abnormal wear of the bearing, improve the service life of the bearing, and reduce the number of maintenance and replacement.
TONY Tearing Machine can tear chunks of wood into under 2cm wood residue or wood chips inder the gear rolls bite interlocking, Tearing Machine is to use a high-speed rotating blade or hammer to tear and break the material. After the material enters the interior of the shredding box through the feeding system, it is rapidly broken by the blade group. The size of the shredded wood material is reduced to facilitate subsequent recovery and disposal. Some units are also equipped with screens to further break up larger particles to form wood chips or particles of uniform particle size.
The working process is as follows: The motor drives the bearing to rotate, drives the pusher plate to move and reset the material in the shell towards the direction of the knife roll, and in the crushing process, the material in the shell can be slowly pushed towards the direction of the knife roll to avoid material accumulation, and then the material is broken, thereby improving the crushing efficiency.
Many resources in our life can be recycled and reused, for example
• Plastics - General plastics for injection molding, extrusion, film blowing and other fields, head blocks, etc
• Wood - wood pallet, logs, wood scraps, etc
• Paper - document paper, wrapping paper, cardboard, etc
• Cables - copper, aluminum and composite cables
• Aluminum - cans, aluminum scraps, etc
• Chemical fiber - carpet, labor clothing, etc
• Sponges - industrial waste
• Composite materials - fiberglass products, car windshields, sealing strips, etc
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1.Double pulley inertia is big, smooth power it can be repeatbale by changing moving blade angle. 2.Stripper tank and the guide block guide bar can be replaced and adjusted to maintain stable pusher ensure crushing hopper seal. 3.Double-speed hydraulic system, equipped with air-cooling device. 4.Improve the recycling rate: Through crushing treatment, waste wood can be reused to reduce the generation of waste. 5.Environmental protection and energy saving: effectively treat waste wood, avoid environmental pollution and waste of resources, while reducing the demand for new wood, reduce energy consumption and carbon emissions. 6. Efficient and convenient: With efficient crushing capacity, can quickly process a large number of waste wood, and can adjust the crushing effect and production efficiency according to demand. 7.Strong adaptability: suitable for the treatment of various specifications and types of waste wood, and can be produced and transformed according to different needs. 8.This series of TONY Tearing Machine has low speed, large torque, compact structure, and can maintain very good stability and durability in harsh industrial environments. |
TONY Tearing Machine Type Model |
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Model |
Blade specification |
Power |
Cutting Knives |
Reduction gear |
Speed (r/min) |
Size (m) |
T600 |
Φ200*10 |
15kw*2 |
60 |
400 |
8-12 |
2.6*1.0*2.2 |
Φ200*20 |
15kw*2 |
30 |
400 |
8-12 |
2.6*1.1*2.2 |
|
T800 |
Φ200*20 |
22kw*2 |
40 |
400*2 |
8-12 |
3.2*1.5*2.4 |
Φ300*30 |
22kw*2 |
26 |
650*2 |
8-12 |
3.2*1.5*2.4 |
|
T1000 |
Φ300*25 |
30kw*2 |
40 |
650*2 |
8-12 |
4.2*2*2.7 |
Φ300*30 |
30kw*2 |
32 |
650*2 |
8-12 |
4.2*2*2.7 |
|
Φ400*40 |
45kw*2 |
24 |
750*2 |
8-12 |
4.2*2*2.7 |
|
T1200 |
Φ400*30 |
55kw*2 |
40 |
650*2 |
8-12 |
4.5*2*2.7 |
Φ400*40 |
55kw*2 |
30 |
750*2 |
8-12 |
4.5*2*2.7 |
|
T1500 |
Φ400*30 |
75kw*2 |
50 |
750*2 |
8-12 |
5*2*2.7 |
Φ400*40 |
75kw*2 |
36 |
750*2 |
8-12 |
5*2*2.7 |
|
Φ400*50 |
75kw*2 |
30 |
850*2 |
8-12 |
5*2*2.7 |
|
T2000 |
Φ530*50 |
110kw*2 |
40 |
2SY560 |
8-12 |
6.3*2.2*3 |
Φ600*60 |
110kw*2 |
32 |
2SY560 |
8-12 |
6.3*2.7*3 |
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Different from the blades of other cutting machines,TONY Tearing Machine blades are stronger, the selection of materials determines the unusual hardness of the blades, cold work die steel, is currently a kind of very high wear resistance, the use of this material made of single-axis shredder blades, the knife body has very good strength, with extremely high toughness, It is very suitable for the shredding operation of soft logistics, and even if there is a little metal mixed in the material, there is no problem. In addition, the cost of TONY Tearing Machine blade is not high, and the use and replacement steps are very convenient, in the daily use process is not too complex cleaning and maintenance process, maintenance is very convenient and simple. Due to the widespread use of TONY Tearing Machine, blade is a very common industrial tool, which can be bought in industrial stores, which greatly facilitates the industrial operation process, saves time and improves efficiency. As often used in industrial operations, its simple use and easy operation characteristics make many industrial operators very popular, and shredder blades can also reflect very excellent performance. |
1. The knife seat and blade of the single-axis shredder are removable, easy to clean, maintain and maintain. 2. The blade is made of cold working die steel, with good strength, high toughness and high cutting performance. The blade has four cutting edges, which can be rotated 90° after wear and continue to be used. 3. The moving tool needs to be replaced after converting the cutting edge for 2 times, reducing operating costs and reducing downtime. 4. TONY Tearing Machine adopts PLC program control system, which can automatically reverse and reverse, make the machine run reliably, automatic overload protection, avoid machine overload and stuck. 5. External bearing design, waterproof and dustproof, prolong the service life of the bearing. 6. Hydraulic forced feeding, smooth and adjustable speed, large and uniform propulsion force. 7. Hard gear reducer, high transmission efficiency, strong bearing capacity, low noise |
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1.The distribution table of the single-axis shredder should enable the operator to see the operation of each department. The distribution table of the electric mixer should be padded with rubber plates or dry boards, which should be tight and secure.
2.TONY Tearing Machine check the transmission organization, operating equipment, brakes, etc., to ensure normal operation, big gear ring, pulley and other parts, should be installed protective cover.
3.The aggregate standard of the single-axis shredder should be consistent with the function of the mixer.
4.TONY Tearing Machine to large gear ring, runway and other wear, rolling parts fill lubricating oil.
5.TONY Tearing Machine empty operation. The operation and braking of each operating equipment shall be recognized as normal before operation. Do not put your head or hand between the hopper and the frame to investigate or probe the feed.
6.When TONY Tearing Machine feeds, the operation shall not use the hand or tools to reach into the mixing cylinder to pull out the material, and it is forbidden to work or walk under it.
7.When the hopper of the single-axis shredder is raised, the pillow of the hopper should be set at the bottom of the material pit, and the hopper must be fastened with a chain when sorting out the material pit.
8.TONY Tearing Machine to the mixing drum feeding should be carried out in the operation, adding new material must first be the original concrete in the mixer all unloaded before it can be carried out, shall not stop halfway or start the mixer at full load.
The most common work scenario of TONY Tearing Machine is to produce wood pellets with TONY Effective Hammer Mill, TONY Dryers, and TONY Biomass Pellet Machines. The customer's logs through the TONY Tearing Machine, shredded into 2cm below the wood residue, wood chips, with the grinder, fine ground into sawdust, if the sawdust humidity is large, need to use the dryer dry water, until 10%-15%, and then you can use biomass particle mechanism to make particles, particles are widely used, the most direct application is to replace coal as fuel, high fuel value, And clean green pollution-free, do not damage the environment
Biomass pellets have a high calorific value and can be used as fuel. The market demand is very broad, such as:
1. Civil heating and living energy, clean, pollution-free;
2. Industrial boiler and kiln fuel, replacing coal and gas, to solve environmental pollution;
3. It can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants
The following services will be provided:
1.Raw material custom solutions.
2.Product details available within 24 hours.
3.The main departments control orders, strict quality inspection, standardized precision production.
4.Production and operation, send experienced staff to help customers produce.
5.24 hours telephone guidance and help customers train staff.Contact us and you will receive a professional response
We provide the best pre-sale, sale and after-sale service. We have a professional working team that can allocate the complete line for you, to ensure that you buy the best quality and fittest machine in least money. After sale, we provide one-year warranty to make sure that your machine runs functionally and consistently. We also provide lifelong services and spare parts for the machine.
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Shandong TONY Environmental Protection SCI-TECH CO., LTD. (formerly Zhangqiu TONY Machinery Co., LTD.)is located in the east of Jinan, the capital of Shandong Province, the west of Zibo, there are 309 National Road and Jiqing high-speed east-west through, west of Jinan International Airport, the traffic environment is very convenient, is an important production base of biomass new energy equipment. The company has brought together a group of outstanding scientific research, production and management talents, creating a united, efficient and strict team. At present, the company's product sales have covered nearly the world, including: Russia, Japan, South Korea, France, Germany, Italy, Romania, Bulgaria, Malaysia, Vietnam, Thailand, Singapore, Cambodia, Indonesia, Iceland and many other countries and regions, well received by domestic and foreign users. We promise to let customers get the maximum benefit with the lowest investment! |
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