0.8-1.2tph Large Gear TransmissionWood Pellet Machine Introduction

The vertical ring die pellet machine is a production machine that processes eucalyptus, pine, birch, poplar, fruit and straw, and bamboo smash into sawdust to form biomass fuel.Double-layer vertical ring die, 2 rolls are uniquely designed, and the mold is installed vertically. Working principle of the vertical ring die machine is that when the machine is running,ring die is stationary while the roller is rotating. The vertical ring die granulator is mainly suitable for various hardwoods with a variety of raw materials.

As a biomass equipment manufacture company, TONY company always works on the biomass fuel solution. We have worked out a whole pellet production line and offer our custom one-stop service of pellet plant. In the whole pellet production line, pellet machine is the crucial equipment, all other equipment associated served the pelleting and guarantee the raw material before reach the pelletizing section can meet the request of water content, size request.

Biomass wood pellet mill is the key equipment of biomass wood pellet plant.Tony biomass pellet machine which belongs to a vertical annular pellet processing equipment. When working, the mold is static, the rollers are rotating, and pressure is generated forcing loose material through the mold hole. This machine is mainly used for pressing soft and hard wood into biomass particles without any additives.

The specific process is as follows:

1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the Pellet Machine.

2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.

3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.

4. Discharging: The granular products are feed into the discharge port to produce the products of the Pellet Machine.

1. The ring die is still, pressure roller rotation, material centrifugal, evenly around. 2. The ring die has two layers, up and down dual-use, cost reduction efficiency; can also be dual-use, high-yield energy. 3. Annular ring die, vertical structure, which facilitates the cooling of the granulation chamber. 4. Separate discharge device to ensure the formation rate of pellets. 5. Independent automatic lubrication system brings a good bearing lubrication effect. 6. Feeding system has a frequency conversion device and achieves the adjustable of feeding speed. It can promise the different materials.

1.TONY pellet machine motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate. 2. TONY wood pellet machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber. 3. TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 4.TONY Pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine. 5.TONY Pellet machine the ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency. 6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed. 7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for. You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy! To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price! Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Wood: Includes pine, poplar, branches, bark, sawdust, shavings, and more.

Straw: Encompasses corn straw, wheat straw, general straw, rice husk, peanut shell, and others.

Waste: Comprises building templates, wood pellets, sludge, among others.

The pellet machine is widely used in the feed plant, wood processing, fuel plant, fertilizer plant and chemical plant etc. It is the ideal pressing shaping equipment with low investment and high profit.

1. Raw materials diameter requirement : 4-14mm(If  large ,crusher machine should be used)

2. Raw materials moisture:10-15%.(If beyond the scope,dryer machine should be used )

Pellet fuel is produced by pressing raw materials such as wood chips and straw under pressure at normal temperature using a roller and a ring die. The density of raw materials is generally about 0.6-0.8, and the density of pellets after molding is greater than 1.1, which is extremely convenient to transport and store. At the same time, its combustion performance is greatly improved,reducing human dependence on petrochemical energy and atmospheric emissions.

1.Feed for livestock in large farms, easy to store and transport;

2. Civil heating and domestic energy, clean, pollution-free, easy to store and transport;

3.Fuel for industrial boilers and kilns, replacing coal and gas, and solving environmental pollution;

4.It can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants.

1.Big Gear: TONY Installed vertical motor and high precision triple gearwd drive transmission.Gears adopt anti-fatigue and wear-resistant materiakls for heavy machinery.With the continuous carburizing and quesching process, gears are precisely processed in strict accordance with the heavy machinery gear machining method.

2.Vertical motor: It works vertically. Its outstanding feature is that the mounting holes are centered on the output shaft and equidistantly distributed around it, making the machine run with greater power and stability. 

3.Dust Collector system: Located on the side of the pellet machine working chamber, its working time can be freely controlled. Its main function is to help remove dust and discharge steam in the pellet machine working chamber. 

4.Workpiece part: The ring die and rollers are made of alloy steel. The heat treatment process is completed independently by our company. The hardness can reach more than 52, which not only ensures the granulation effect but also enhances the service life. The working method is extrusion from the inside out. Formula, the centrifugal force is combined with the extrusion force to increase the output while ensuring the hardness and density of the pellets. The unique design of 2-4 rollers is used to increase the extrusion frequency and increase the output, thus prolong the working life of ring die and rollers and ensure the high yield and effocoency.

5.Independent grease lubrication for spindle and rollers, high presssure filtration, clean and unblocked.

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

3. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

4. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

6. Contact TONY to obtain the ring die compression ratio of different raw materials

Main Pellet Machine 1.Big Gear Type 2.Capacity:0.8-1.2T/hour (It depends on clients raw materials) 3.Power:55kw+3kw
	Automatic Lubrication System for Rollers Bearings. 1).Automatic Grease lubrication system for rollers bearings and main shaft bearings. 2).It can keep the pellet machine in maintenance for 20 hours.
Bag and dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2. There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.Dust bag collect system, including fan and pipe and dust collection bucket.
	Electrical Cabinets 1. We use well-known Chinese brand electrical components, and we can also chooseSchneider and Siemens electrical appliances according to customer requirements. Please consult Tony for the price difference。 2. TONY pellet machine has a one-button start function to prevent the machine frombeing damaged due to incorrect operation by customers who do not know the start-upsequence. 3.There are 3 sound and light buzzers on the control panel. Lubrication fault alarm, roller automatic lubrication system overpressure alarm, main engine overheating alarm 4. lf the customer chooses a variable frequency motor, Please contact Tony to obtainthe price difference of the variable frequency control cabinet.
Motors 1.TONY Motors uses Qingdao SHUOBO Brand. 2.The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor

	Ring Die 1. Materials:Bearing Steel GCr13; 2. The professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours
Roller Group 1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
	Roller Shell 1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
Bearings Genuine Haerbin bearings Longer service life Larger bearings inside

1.Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.

2.Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.

3.Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.

4.Pelleting: The dry material is pressed at high temperatures to create dense pellets.

5.Cooling: Freshly-made pellets are cooled down to harden.

6.Packaging: Finally, pellets are packed for transport and storage, in either small or bulk quantities.

1.Firstly installes vertical motor and high precision triple geared driving transmission. Gears adopt the best anti-fatigue and wear-resistant materials for heavy machinery. With conutinuous carburizing and quenching process from Leuze in Germany, gears are precisely processed in strictaccordance with heavy machinery gear machining method. 2.TONY Pellet Machine Has Automatic Lubrication System With Bag Dust System. The latest TONY Pellet Machine is equipped wirh Automatic Lubrication System and Spindle Lubrication to achieve automatic dixed time lubrication during the operation of the pellet machine, ensuring the service life of bearsings and reducing the frequency to bearing reliacement. 3.TONY Pellet Machine Uses China Famous Bearing Brand Harbin Bearings. The latest TONY Pellet Machine adopts genuine Harbin Bearings to ensure service life of bearings and pellet machine. 4.Vertical motor, high precision triple gear transmission with automatic hydraulic oil circulation. 5.Spindle is made of Germany structual alloy steel by forged. 6.2-4 Rollers. Forged alloy steel spindle. Spindle is hard to be broken. 7.Japan heat and wear resistant fluorine rubber oil seals.

24 Hours Online Service. -Inquiry will be replied within 2 hours. -All-the-way tracking service offered from placing order to delivery. -Free training for operation, debugging and daily maintenance. -We can provide professional guide installation. -One year warranty and all-round after-sales service. -Customized design and flow chart are available for our clients. -Independent R&D team and strict & scientific management system

TONY is Loated In Government Industrial Park With 26000m³ area.

TONY has More Than 20 Years Pellet Line Manufacture Experience.

More Than 30 Professional Engineer With 20 Years Experience.

TONY On-Time Delivery Guarantee for Customer All Over The World.

TONY has ISO90001 And Europe CE Cettificate For All Products.

TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.TONY brings together a group of outstanding scientific research, production and management talents, creating a united and progressive, efficient and strict team. At present, the company′s product sales have covered nearly the world, including: Russia, Japan, South Korea, France, Germany, Italy, Romania, Bulgaria, Malaysia, Vietnam, Thailand, Singapore, Cambodia, Indonesia, Iceland and other countries and regions. Unanimously praised by users at home and abroad. We promise to let customers get the maximum benefit with the lowest investment!