TYJ550-III-110KW_Big Gear Pellet Machine_New Pellet Machine

TONY Pellet Machine TYJ550-II-110KW With Capacity1.5-2Ton/Hour

TONY Large Gear Transmission Wood Pellet Machine is mainly used for medium and big process plant. The pellet machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. Our granulator is mainly used for crushing wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk and other raw materials compressed into particles, the granulator uses bipolar speed regulation, the utility model has the advantages of low power consumption, reasonable structure, economy and durability.

TONY Pelletizing Machines are particularly suitable for processing raw materials with low adhesion and molding requirements, ranging from rice hulls, sunflower hulls, peanut hulls to a variety of fruit hulls, branches, trunks, bark and wood waste, very widely.

1.Transmission mode: Gear transmission is adopted, which is superior to the transmission mode of reducer. It has compact structure, simple maintenance, low failure rate, and does not need to be replaced for 10 or 8 years.

2.The mold is divided into two layers, upper and lower, with 5 rows of holes on each layer. The service life is 2000-2500H, and the service life is long.

3.There are many rollers. TYJ-450-III has 3 rollers and TYJ550-II has 4 rollers. The rollers have a large force area, uniform discharge, and greatly reduce the pressure with the mold. It is not easy to wear and increase the service life of the rollers and molds.

4.The main shaft is forged from high-quality alloy structural steel imported from Germany. It has high hardness and flexibility. Unlike casting technology, there will be no broken shaft phenomenon.

5.The industry's first modular motor, high-precision gearbox, three-stage gear transmission, and automatic hydraulic circulation oil system.

6.Automatic lubrication system:

A. Automatic lubrication system of the main shaft.

B. Automatic lubrication system of the rollers, which can provide 24-hour comprehensive maintenance for the pellet machine.

TONY Large Gear Transmission Pellet Machine TYJ550-II Type Model

Main Parts:

1.TONY Wood Pellet MachineTYJ550-II -110KW.

2. The rollers automatic lubrication system with galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe.

4. Electrical control system for all the above equipment.

Name

Model

Power

Capacity

Weight

Machine Size

Remarks

Wood Pellet Machine

TYJ550-II

110KW

1.5-2TPH

6.5T

2200*1200*2000MM

High Precision Triple Geared Drive Transmission

TONY Large Gear Transmission Pellet Machine Type Models
NO	Model	Power	Capacity	Weight	Machine Size	Remarks
1	TYJ450-II	55KW	0.8-1.2TPH	3.5T	19009001600MM	High Precision Triple Geared Drive Transmission
2	TYJ550-II	110KW	1.5-2TPH	6.5T	220012002000MM
3	TYJ860-II	220KW	3-3.5TPH	14T	255015002200MM

‌The core steps of refueling the large gear pellet machine include: choosing the right lubricant, controlling the amount of refueling, and paying attention to the temperature of the oil. ‌

1.It is very important to choose the right lubricant.

Only by choosing the right lubricant according to the equipment conditions and the use environment can a good lubrication effect be achieved. ‌

2.Controlling the amount of refueling is also the key.

The more refueling is not the better.

The lubricant should be added according to the instructions and the oil gauge and sight glass observed daily.

TONY's vertical ring die pellet machine mainly composed of 4 parts:

1.TONY vertical ring die pellet machine

2.The rollers automatic lubrication system contains galvanized grease storage barrel.

3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4.Electrical control system for all the above equipment.

TONY Wood Pellet Machine uses the principle of interaction between the extrusion force between the die plate and the pressing wheel and the friction force of the die hole to shape the material.

No additives or adhesives are needed during the processing of the material. Wood chips, straw and other materials contain a certain amount of cellulose and lignin. Lignin is a structural monomer in the material and belongs to a phenylpropane-type polymer compound. It has the function of strengthening cell walls and bonding cellulose.

Lignin is a non-crystalline material that is mainly distributed at room temperature and is insoluble in any solvent. It has no melting point but a softening point.

When the temperature reaches a certain level, the softening and bonding force of lignin increases, and under a certain pressure, the cellulose molecular groups are dislocated, deformed, and extended, and the adjacent biomass particles inside are meshed with each other, recombined and pressed into shape.

Biomass pellet machines can use agricultural and forestry waste such as wood chips, straw, rice husks, bark and other biomass as raw materials. Through pretreatment and processing, they are solidified into high-density pellet fuels. They are an ideal fuel to replace kerosene. They can save energy and reduce emissions. They are an efficient, clean and renewable energy source. Biomass pellets can replace coal. As long as the company uses coal, biomass pellets can be used.

TONY Pellet Machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

Making a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!.

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

1.TONY Pellet Machine can press a variety of biomass raw materials, different raw materials need to replace the ring mold.

2.Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3.The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

3.The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of the ring mould compacts particles. When the life of the lower ring die is over, the die rotates to use new ring die.

4.The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5.The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

6.Contact TONY to obtain the ring die compression ratio of different raw materials.

	Main Pellet Machine 1.New bigger gear transmission wood pellet machine 2.Capacity:1.5-2T/hour (It depends on clients raw materials) 3.Power:110kw 4.Particularly effective for materials with low adhesiveness and low shaping requirements. 5.Made of high quality materials, weight about 6.5t, stable and reliable.
Automatic Lubrication System for Rollers Bearings 1.Automatic Grease lubrication system for rollers bearings and main shaft bearings. 2.lt can keep the pellet machine in maintenance for 20 hours. 3.Reduce labor and reduce labor intensity. 4.Reduce maintenance rates.
	Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can choose Schneider and Siemens electrical appliances according to customer requirements. 2.TONY Pellet Machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3.The control panel has 3 acousto-optic buzzers.Please contact Tony to understand the acousto-optic buzzer principle and price difference. 4.All components in the electric control cabinet need to adopt variable frequency control.
Cyclone and dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2.There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

	Ring Die 1. Materials:Bearing Steel GCr13; 2. Professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours
Roller Group 1.Materials: Bearing Steel GCr13 2 Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or fourrollers are used. 4. High strength, not easy to damage, reduce the cost of enterprises.
	Spindle 1.Our main shaft is forged. 2.no air insde the main shaft while being forged 3.hard to be broken while high-speed running 4.with high hardness, not easy to wear, long service life. 5.according to different use occasions and requirements, choose different groove depth and groove form
Bearings 1.Genuine Haerbin bearings 2.The bearing plays a supporting and friction reducing role in the roller assembly of thepellet machine, ensuring that the roller can rotate smoothly 3. Bearing quality is reliable, long service life 4. Normal operation requires only a small amount of lubricant 5.Low friction resistance, low power consumption, high mechanical efficiency, easy to start.

1.Self -lubrication system

A.Spindle automatic lubricatin system.

B.Roller automatic lubricatin system :it can keep the pellet machine in maintenance for 24hours.

2.Output of pellet mill machine: Our machine can reach the expected output in our technical parameter.

3.WorkingLife of spare parts: Working life of our dies is 3000-4000 hours, much longer than others.

4.Number of our Ring Die holes: Our ring die has 5 rows of holes, much more than others.

5. Pelletizing machine transmission: gear transmission, gear transmission is conducive to improve the service life of the gear, gear maintenance rate greatly reduced.

6. Forging spindle: forged rather than cast, no bubbles in the forging process, high precision.