TONY Design 22-24Ton/Hour Rice Husk Pellet Production Line Specification
Rice husk is the main by-product of rice processing, and its global distribution is closely related to the distribution of rice production.
1. Overview Of World Rice Husk Production
The yield of rice husks is directly related to the yield of rice. According to the search results, the annual global production of rice is about 568 million tons, which means that the amount of rice husks produced every year is about 113.6 million tons. Rice husk production varies from country to country and region, depending on local rice production and consumption.
2. Rice Husk Production In China
China has one of the highest rice yields in the world. This indicates that China occupies an important position in the global rice husk production.
3. Other Countries And Regions With High Rice Husk Production
In addition to China, other countries and regions with high rice production also produce large amounts of rice husks. For example, other countries in Asia such as India, Myanmar, Thailand, Malaysia, etc. are also major rice producers, and their rice husk production cannot be ignored. In addition, rice is also grown in Africa, the Mediterranean coast of southern Europe, the southeastern United States, Central America and parts of Africa, where rice husk production will increase accordingly.
In summary, the global distribution of rice husks is closely related to the distribution of rice production. China is the country with the highest production of rice husks, and other major rice producers such as India and Thailand also produce large amounts of rice husks. With the deepening of the research on the comprehensive utilization of rice husk, the value of rice husk as a renewable energy and other industrial raw materials is gradually emerging, which helps to reduce environmental pollution and improve resource utilization.
Rice husk biomass pellet is used as raw material to press rice husk into high-density particles, which has the advantages of low ignition point, high heating, clean and sanitary Combustion process, and is a high-quality fuel to replace Coal and other traditional fuels.
In recent years, coal resources are increasingly lacking, and the development and utilization of biomass is of great significance to global environmental protection and energy Conservation. With rice husk as the main raw material, The formed rice husk particles have the characteristics of high combustion efficiency, large heat, less sulfur dioxide, ammoniaNitrogen compounds and dust, etc., and the combustion efficiency reaches more than 85% (more than The Ordinary coal combustion efficiency of about 60%).
Using rice husk to do biomass pellet process is very simple, rice husk does not need pretreatment directly can enter the rice husk pellet machine for granulation, low cost and simple Operation, rice husk pellet as a new biomass fuel, With high heat value. Its heat density is between 3500-4500 kcal/kg. In contrast, the heat density of wood chips is only about 1800-2200 kcal/kg. Therefore, the thermal efficiency of rice husk particles is more than 50% higher than That of traditional wood chips, and it is a very excellent biomass fuel.
Biomass pellets is a new type of energy products, it is the use of biomass resources after processing and production of small granular solid fuel, rice husk is the shell of rice, is a part of rice, mainly contains cellulose, hemicellulose And other cellulose substances. As a kind of biomass resource, rice husk has attracted more and more attention and application in recent years due to its advantages of wide source, renewable and environmental protection.
Rice husk biomass particles have the following advantages:
1.Green Environmental Protection:
Rice husk is one of agricultural waste, rich in resources and renewable use, burning will not produce harmful substances, friendly to the Environment.
2.Economical And Practical:
The price of rice husk particles is more favorable than that of traditional fuels (such as wood), and the use of rice husk particles as fuel can save energy and reduce transportation costs.
3.High Calorific Value:
The calorific value of rice husk biomass particles refers to the heat released per unit mass of fuel, which is often used to compare the energy content of different fuels. According to experimental data, the calorific Value of rice husk biomass particles is between 4300-4800 kcal/kg, which is equivalent to the calorific value of coal, but its sulfur content is very low, so the emission of sulfur dioxide and other pollutants are also very small. Suitable For household, industry, hot water supply and other fields.
With the continuous popularization of the concept of environmental protection, the application prospect of rice husk biomass particles will be more and more broad.
Rice husk biomass fuel pellets are made from rice husk as the main raw material, which is an environmentally friendly fuel with high calorific value and full combustion. Rice husk biomass fuel particles is a clean and low-carbon Renewable energy, as a boiler fuel, its combustion time is long, intensified combustion furnace temperature is high, and economical, while pollution-free to the environment, is to replace conventional fossil energy quality Environmental protection fuel.
Rice husk pellet fuel has the following advantages:
1.Environmental Protection :
Rice husk pellet fuel produces fewer pollutants in the combustion process, compared with fossil fuels, rice husk pellet fuel produces less carbon oxides, nitrogen oxides and other pollutants in the Combustion process, greatly reducing the generation of haze, cleanliness index is high, is the cleanest energy in solid fuel.
2.Low Cost:
The price of rice husk pellet fuel is relatively low, and it is cheaper than peanut shell and wood pellet fuel. Its production cost is also low, suitable for mass production and use.
3.Renewable:
Rice husk is a kind of renewable biomass resources, will not cause pollution to the environment, can replace part of fossil energy, reduce greenhouse gas emissions. The calorific value of rice husk is high, about 15MJ/kg, which is equivalent to the thermal energy of 0.6 tons of standard coal.
4.High Calorific Value:
Rice husk pellet fuel has a high calorific value and can be directly burned or mixed with other biomass energy to improve fuel efficiency.
5.Easy To Store, Easy To Transport:
Rice husk pellet fuel density, small size, easy to store, easy to transport, reduce transportation costs.
6.Improve The Service Life Of The Boiler:
Bio-pellet fuel does not contain sulfur and phosphorus, does not corrode the boiler, extends the service life of the boiler, has high combustion efficiency and long lasting power.
7.Wide Application Fields:
Rice husk pellet fuel can be used for power generation, heating, drying, etc. It has the advantages of low cost, high efficiency, safety and reliability, and has a wide range of industrial application prospects.
1. Environmental Protection Demand Drives Market Development
(1) Global Environmental Awareness: As the global emphasis on environmental protection continues to increase, countries are actively seeking renewable and clean energy to replace traditional high-polluting energy. As a kind of clean energy, rice husk biomass pellets have significant environmental advantages. Its harmful gas emissions generated in the combustion process are much lower than traditional coal and other fuels, in line with environmental requirements, in the context of increasingly strict environmental policies, its market demand is expected to continue to grow.
(2) Tackling Climate Change: Reducing greenhouse gas emissions is the key to the global response to climate change. Using rice husks to produce biomass pellet fuel can effectively reduce the dependence on fossil fuels, thereby reducing carbon emissions. This makes rice husk biomass pellets have broad market application prospects under the general trend of global carbon emission reduction.
2. Growing Energy Demand Brings Opportunities
(1) Multi-Sector Energy Demand: The demand for energy in industry, agriculture, construction and other fields continues to increase. On the industrial side, many enterprises require a large amount of heat energy for production processes, and rice husk biomass pellets can serve as a stable source of energy supply. In the field of agriculture, rice husk biomass particles can also be used in the heating and drying operations of some agricultural facilities. In addition, in terms of residents' lives, with the improvement of living standards, the demand for clean heating and cooking fuels is also growing, and rice husk biomass pellets can meet some of this demand, and its market size is expected to expand with the growth of energy demand.
(2) Diversity Of Energy Supply: Rice husk biomass pellets complement the diversity of energy supply. In some areas, there may be insufficient supply of traditional energy or a single energy structure. As a locally available energy resource, rice husk biomass pellets can improve the stability and diversity of local energy supply and reduce dependence on external energy sources.
3. Abundant Raw Materials And Low Cost
(1) Wide Source Of Raw Materials: Rice husk is a by-product of rice processing, and the source is very wide. China is a big rice producing country, which produces a large number of rice husks every year. This rich supply of raw materials provides a solid material basis for the large-scale production of rice husk biomass pellets, which can ensure a stable production supply and meet market demand.
(2) Relatively Low Cost: Since rice husk is a waste of rice processing, its acquisition cost is relatively low. In the production of rice husk biomass pellets, the relatively low raw material cost helps to improve the competitiveness of the product, which can be provided to users at a more favorable price in the market, attracting more consumers to choose rice husk biomass pellets, and further expanding the market share.
1.The Working Principle Of Rice Husk Biomass Pellet Processing Equipment
The main equipment of rice husk pellet pressing is biomass pellet machine. The processing process of rice husk particles is relatively simple, and the dry rice husk is pressed into rod particles by biomass pellet machine. The finished Product has high particle density, can be burned, high calorific value, low ash content, and is often used as fuel instead of coal
2.Characteristics Of Rice Husk Biomass Pellet Processing Equipment
(1) High efficiency :TONY biomass pellet machine unique design, is high efficiency, large capacity output.
(2) High quality pellet machine: The biomass pellet machine produced by Tony has solid work, stable operation and service life.
(3) The equipment has a high degree of automation, reduces manual operation, not only saves labor costs, but also can achieve efficient production.
(4) The applicability of raw materials is stronger, many raw materials can be pressed biomass particles, only need to replace the mold and other accessories can truly achieve "one machine multi-purpose"
3.Application Scenarios Of Rice Husk Biomass Pellet Processing Equipment
(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;
(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;
(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;
(4) It can also be used as feed for livestock in large farms for easy storage and transportation.
1.Project Name: Rice Husk Pellet Line
2.Raw Materisl: Rice Husk
3.Moisture Of Raw Material: Dry Type 10-15%
4.Capacity: 22-24Ton/Hour
5.Process: Pelleting Process-Cooling Process-Storage Process-Packing Process
6.Main Machine: TONY Pellet MachineTYJ760-Ⅲ-185kw,Pellets Cooler,Cooling Bin,Packing Machine,Ton Packing Machine,And Belt Conveyors
Total Power: About 180KW
Need Area: About 800-900㎡
Project Country: Myanmar
Voltage: 220V,50HZ
TONY Brand 22-24 tons/hour rice husk pellet production plant can take rice husk, various shells, such as peanut shell, melon seed shell, hazelnut shell, walnut shell, etc., as raw materials, processing and curing into high-density rice Husk pellet fuel, which is an ideal fuel to replace coal and oil, and has the role of energy saving and emission reduction. At present, it has been widely used in various countries of raw materials.
1.Capacity: 22-24 Ton/Hour
2.Raw Materials: Rice Husk, Peanut Shell ,Sunflower Husk,Hazelnut Husk,etc.
3.Moisture: Dry type ,about 10-15%.
4.Application: All kinds of husk.
5.Suitable Customers: Green energy companies, large farms, private growers and other customers with advantages in raw materials.
6.Finished Pellets Markets: Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school Canteen, foundry heat source.
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Project Brief Introduction: 1.Product: Rice Husk Pellet line. 2.Capacity: 22-24T/Hour 3.TONY Brand 22-24Ton/Hour Rice Husk Pellet Line Project Process 4.Main Machine: TONY Pellet MachineTYJ760-Ⅲ-185kw,Pellets Cooler,Cooling Bin,Packing Machine,Ton Packing MachineAnd Belt Conveyors 5.Total Power: About 180KW 6.Need Area: About 800-900㎡ 7.Country: Myanmar |
Project Layout For Customer |
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How To Use TONY Pellet Line To Proceed From Rice Husk Into Pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 2.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ To 15-25℃. 3.To Use TONY Simple Cooling Bin To Storge 15-25℃ Pellets 4.To Use TONY Packing Machine To Packing Pellets,Customers choose small bag packaging and ton bag packaging You Can Contact TONY To Get For More Details Information And Quotation. TONY Can Supply You All The Products As Above With Competitive Price And Excellent Quality. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom Made By Customer According To Different Customer's Detailed Demand.Contact TONY For More Details With Quotation And Layout.
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Vertical Ring Die Pellet Machine |
Galvanised Cooler Separator | Simple Cooling Bin |
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1.Model: TYJ760-Ⅲ-185kw*8 Sets 2.Capacity:2.8-3.3Ton/Hour/Set 3.New 304SS Type |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TLN-10*2 Sets 3.Capacity:10m³/ set |
1.To Store cooled pellets to prepare for the packaging process 2.Model:TJLN-100 3.Capacity:100m³/ set |
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| Ton Packing Machine | Semi- Auto Packing Machine | Belt Conveyor |
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1.Packing Pellets To 1Ton/Bag. 2.Model:TBD 3.Capacity:Adjustable |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TBF-50 3.Capacity:Adjustable |
1.Transport Rice Husk,Pellets. 2.Width: 60cm *12Sets 3.Capacity:Designed With The Whole Line |
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1.Pelleting Process: A.This process is mainly used to product pellets with φ6-8mm. Biggest Capacity:2.8-3.3 Ton/Hour/Set. C.The Customer Chose 8 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ760-Ⅲ-185kw Total Capacity 22-24 Ton/Hour. Main Parts: (1)TONY's new vertical ring die pellet machine. (2)Cyclone and bags dust collectors. (3)Bearings automatic lubrication system. (4)Electrical cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine. |
2.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.The customer chose 2sets of TONY Galvanized Cooler Separator with capacity 10 m³/set
Main Parts:
(1)TONY's new Galvanized Cooler Separator with vibrating screen.
(2)Cyclone and Bags Dust Collectors.
(3)Fan Blower.
(4)Connect Pipes.
3.Storage Process:
A.This process is mainly used to storage 15-25℃ pellets
B.The Customer Chose 1Set Of TONY Simple cooling bin With Capacity 100 m³/set
Main Parts:
(1)TONY's new Simple cooling bin.
(2)With two discharge ports
(3)Pellets storage and cooling
(4)Capacity 100 m³
(5)Users can process by themselves
4. Packing Process:
A.This process is mainly used to pack pellets .
B.The Customer Chose 1 Set Of TONY Ton Packing Machine and 1 Set Of TONY Semi-automatic Packing Machine
Main Parts:
(1)TONY's new Packing Machine.
(2)Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 3-4Ton/Hour Rice Husk Pellet Line According To Cusomer Factor Size
Characteristics Of Biomass Fuel Particles
1. Burning Smokeless, Tasteless, Clean And Environmentally Friendly
Its sulfur content, ash content, nitrogen content, etc. is much lower than coal, oil, etc., is an environmentally friendly and clean energy, enjoying the reputation of "Green coal".
2. Low Cost And High Added Value
With high calorific value and much lower use cost than petroleum energy, it is a clean energy substitute vigorously advocated by the state and has a broad market space.
3. Increased Density, Convenient Storage And Transportation
The molded fuel has small volume, heavy ratio and high density, which is convenient for processing, conversion, storage, transportation and continuous use.
4. Efficient And Energy Saving
High volatile content, high carbon activity, ash content is only 1/20 of coal, ash residue heat extreme bottom, combustion rate can reach more than 98%;
5. Wide Application And Strong Applicability
Molding fuel can be widely used in industrial and agricultural production, power generation, heating, boiler, cooking, units and families are applicable.
Rice husk biomass pellet is a kind of solid fuel made from rice husk and other crop residues, which has the characteristics of high calorific value, low emission and easy storage. Because of its wide source, renewable, Environmental protection and other advantages, it has received more and more attention and application in recent years. With the continuous popularization of the concept of environmental protection, the application prospect of rice Husk biomass particles will be more and more broad.
With the increasing global energy demand, biomass pellets, as a kind of renewable energy, are gradually receiving people's attention. Biomass particles not only have the characteristics of environmental protection and renewable, But also produce high heat and low ash in the combustion process, so they are widely used in industrial, civil and other fields. We analyzed the development status, market prospect and application field of rice husk granule, and Discussed the development prospect of rice husk granule.
1. Development Status Of Rice Husk Particles
At present, the production technology of rice husk particles has been relatively mature, and the production scale has been expanding. In the domestic and foreign markets, the demand for rice husk particles has shown a steady Increase. Especially in some developed countries, rice husk particles have become an important alternative to traditional fossil energy. At the same time, the production cost of rice husk particles is also gradually reducing, providing Strong support for its popularity in the market.
2. Market Prospects Of Rice Husk Pellets
With the transformation of global energy structure and the improvement of environmental protection awareness, the market prospect of rice husk particles is very broad. First of all, rice husk pellet fuel as a clean energy, in line with The requirements of sustainable development, will occupy an important position in the future energy field. Secondly, the raw materials for the production of rice husk particles are widely available, and the amount of rice husk planting Is large, which has great development potential. Finally, the application field of rice husk particles will continue to expand, not only can be used in industrial boilers, civil heating and other fields, but also can be applied to biomass Power generation, biomass gas and other fields, providing a broad market space for the further development of biomass particles.
3. Application Fields Of Rice Husk Particles
Rice husk particles are widely used in industrial fields, civil fields, biomass power generation fields, and belong to green energy.
In summary, as a renewable energy source, rice husk biomass pellets have broad development prospects. With the transformation of the global energy structure and the improvement of environmental protection awareness, rice Husk particles will occupy an important position in the future energy field. At the same time, the production cost of biomass pellets continues to decrease, and the application field will continue to expand, providing strong support for Its popularity in the market. Therefore, we can foresee that biomass particles will become an important force in the future energy field and make important contributions to the sustainable development of human society.
With the continuous popularization of global environmental protection concepts and the tight global energy situation, rice husk biomass particles as a high-quality substitute for traditional coal resources, the application prospect will be more and more broad.
In the tide of entrepreneurship, looking for a field with both development potential and business opportunities is the dream of every entrepreneur. Today, let's talk about rice husk particles business - this seemingly ordinary, but it is Full of opportunities in the industry. So, is the rice husk granule business good? The answer is yes, of course, but the key is whether you can grasp the way.
1. Entrepreneurship Opportunities In Rice Husk Industry
Rice husk, as a by-product of rice processing, has a wide range of uses, and the production of biomass fuel instead of coal resources has been welcomed by the market. With the improvement of environmental awareness and the Progress of biotechnology, the demand for rice husk particles is rising year by year, and the market prospect is broad. For entrepreneurs, the rice husk industry is undoubtedly an area worth exploring.
(1) Rich Resources: The global rice husk resources are rich, easy to obtain, and low cost, which provides unique advantages for entrepreneurs.
(2) Policy Support: The government has given strong support to the environmental protection industry and the utilization of agricultural waste, providing a good policy environment for the development of the rice husk industry.
(3) Market Demand: With the progress of biotechnology, the added value of rice husk particles continues to increase, and the market demand continues to grow.
2. The Benefits Of Rice Husk Business
(1) Low Input And High Return: Rice husk as a raw material, the cost is relatively low, and the processed product has high added value, which can achieve low input and high return.
(2) Stable Market Demand: The application field of rice husk is wide, the market demand is stable, and entrepreneurs do not have to worry about the problem of unsalable products.
(3) Sustainable Development: The use of rice husk is in line with the concept of environmental protection, conducive to sustainable development, and in line with the development trend of the future industry.
3. How To Start A Successful Rice Husk Business
(1) In-Depth Understanding Of The Industry: Before starting a business, it is necessary to conduct in-depth understanding and research on the rice husk industry, and master the basic situation and market dynamics of the industry.
(2) Select Suitable Products: According to market demand and own conditions, select suitable rice husk products for development and production.
(3) Strengthen Technology Research And Development: The added value of rice husk can not be separated from the support of technology, to strengthen technology research and development, improve product quality and added value.
(4) Expand Sales Channels: Actively explore sales channels, introduce products to the market, and improve market share.
As long as we seize the opportunity, give full play to our advantages, strengthen technology research and development and market development, rice husk business will be able to become a successful road for our business. In this Era full of opportunities and challenges, let us go hand in hand to create a brilliant future of rice husk industry!
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