TONY Design 8-10Ton/Hour Sunflower Husk Production Line Specification
Sunflower resources are mainly distributed in countries such as Ukraine, Russia and China.
Distribution countries and production Ukraine: Ukraine is the world's largest producer of sunflower seeds, so its sunflower resources are also very rich. Ukraine's sunflower seed production occupies a leading position in the world. Russia: Russia is also one of the major producers of sunflower seeds, and its sunflower seed production is also very considerable. China: Although China's sunflower seed production ranks fourth in the world, its Sunflower resources are also very rich, especially in Inner Mongolia, Xinjiang, Gansu and other places. Historical background and geographical distribution Sunflower seeds are native to southern and western North America and Peru and northern Mexico, but are now mainly distributed in China, Russia and Ukraine. China's sunflower seeds are mainly distributed in Northeast China, North China and Northwest China, especially Inner Mongolia's sunflower seeds are the most famous. Uses of sunflower husks sunflower husks have many uses, including but not limited to: Feed: sunflower husks can be used to make animal feed, such as food for hamsters and birds. Fertilizer: sunflower husks can be used as organic fertilizers, which are rich in nutrients and help plant growth. Biomass energy: sunflower husks can be used as raw materials for biomass energy, used for power generation or production of biofuels.
1. Waste Reuse:
Making pellets from sunflower husk can transform the original waste into valuable products, realize the recycling of resources, and effectively reduce the amount of garbage discharged.
2. Low Cost Of Sunflower Husk:
The supply of sunflower husk is relatively stable, and the acquisition cost of sunflower husk is low. Compared with some raw materials that need to be specially mined or planted, sunflower husk are almost a "free" resource.
3. The Physical And Chemical Properties Of Sunflower Husk Are Very Stable:
At the physical property level: Sunflower husk pellets have a certain degree of hardness and toughness. In some application scenarios, such as being used as animal bedding, this physical property can provide better support. For example, when using sunflower husk pellets as bedding in a pet's nest, it will not be easily compressed like some soft materials and can maintain ventilation and dryness in the nest.
The shape of sunflower husk pellet pellets is relatively regular, mostly in the form of flakes or small pieces. This shape enables them to cooperate better with each other in applications such as filling and adsorption. For example, when making an adsorbent, sunflower husk pellets can form a certain pore structure through accumulation, which is conducive to adsorbing liquids or gases.
At the chemical property level: Sunflower husk are mainly composed of components such as cellulose and lignin. These components make sunflower husk pellets have good chemical stability. At normal temperature, sunflower husk pellets are not easily reacted with most chemicals, so they can be used in some environments with high requirements for chemical stability. For example, in the field of horticulture, sunflower husk pellets can be used as a soil amendment and will not decompose or deteriorate quickly due to changes in soil acidity and alkalinity or the influence of fertilizer components.
4. Sunflower Husk Are Biodegradable, Low-Carbon And Environmentally Friendly:
Sunflower husk pellets are a natural organic material and can be decomposed by microorganisms in the natural environment. For example, during the composting process, sunflower husk pellets can be used as a good carbon source material to promote the maturity of compost and finally be converted into organic fertilizer. In addition, compared with the production of pellets using fossil fuels or other high-energy-consuming materials, the production process of sunflower husk pellets is relatively simple and the energy consumption is low. From the collection of raw materials to the production of pellets, the entire process generates less greenhouse gas emissions and is in line with the concept of low-carbon and environmental protection.
The factors affecting the yield of Sunflower Husk pellets
1.The main factors affecting the yield of sunflower husk pellets include raw material selection, raw material pretreatment, equipment configuration and ratio adjustment.
First of all, raw material selection is one of the key factors affecting the yield of sunflower husk pellets. The type and quality of raw materials directly affect the output and quality of pellets. For example, when sunflower husk is used as raw material, clean and impurity-free Husk needs to be selected to ensure the density and molding effect of the pellets. In addition, the moisture content of the raw materials is also very important. Excessive moisture content will cause wall sticking during the granulation process and affect the output.
Secondly, raw material pretreatment is also an important factor affecting output. Impurities and moisture content in the raw materials will affect the molding effect and output of the pellets. Through pre-treatment methods such as crushing and screening, impurities can be removed and the uniformity of raw materials can be improved, thereby increasing particle yield.
2.Equipment configuration is also an important aspect that affects output. The design and automation level of biomass pellet equipment directly affect production efficiency and output. Reasonable equipment configuration and advanced process flow can significantly improve production efficiency and particle quality.
3.Finally, proportion adjustment is also a key factor affecting output. During the production process, the ratio of raw materials needs to be continuously adjusted and optimized to ensure the best molding effect and output. For example, the proportions of raw materials such as sunflower husk and rice husks need to be adjusted according to specific conditions to achieve optimal yield and quality.
By optimizing raw material selection, pretreatment, equipment configuration and ratio adjustment, the yield and quality of Sunflower Husk pellets can be effectively improved.
The main benefits of making sunflower husk into granules are as follows:
1.Energy Field
Renewable Energy: Sunflower husk are a renewable resource with a wide and abundant source. Making them into granules for combustion can effectively replace traditional non-renewable energy, such as coal and oil, which helps to reduce dependence on limited fossil energy and ensure sustainable energy supply.
Clean Combustion: When sunflower husk granules are burned, they can produce less harmful gases, such as sulfur dioxide and nitrogen oxides, compared with traditional fuels such as coal. The ash after burning is relatively small, and the ash is rich in potassium, which can be recycled as high-quality organic potassium fertilizer, reducing pollution to the environment and reducing the cost of waste treatment.
High Combustion Efficiency: Sunflower husk granules have a high calorific value and good combustion performance, and their combustion efficiency can usually reach more than 80%. When used in fireplaces, boilers, biomass power plants and other equipment, it can quickly and stably release a large amount of heat, effectively improve energy utilization efficiency and reduce energy consumption.
2.Feed Field
Nutritional: Melon seeds are rich in nutrients such as protein, vitamins and minerals. Although some nutrients will be removed during the process of eating melon seeds, the sunflower husk still retain certain nutrients, such as crude protein and crude fat. After being processed into pellets, they can be used as part of animal feed to provide animals with additional nutritional supplements.
Improving Palatability: Making sunflower husk into pellet feed can change their physical form and taste, making them easier for animals to chew and digest, thereby increasing the animal's feed intake and feed utilization rate. Especially for some ruminants, such as cattle and sheep, Sunflower Husk pellet feed can increase the filler in their rumen and promote rumination and digestion functions.
Reducing Costs: Sunflower husk are usually waste in the process of melon seed processing. Recycling them into pellet feed can turn waste into treasure and reduce the production cost of feed. At the same time, it also reduces the pollution of sunflower husk to the environment, realizes the effective utilization of resources, and has certain economic and environmental benefits.
1. Cost Advantage:
Sunflower husk pellet are waste materials with low raw material costs, which can effectively reduce production costs.
2. Environmental Benefits:
It can realize the reuse of waste and reduce garbage accumulation. It is a biodegradable material and will not cause pollution after decomposition.
3. Combustion Performance:
It contains oil and fiber, has a relatively high calorific value and a low ignition point, and is easy to ignite, which can effectively provide heat.
4. Physical Characteristics:
The hardness and toughness are moderate. The particle form is stable and the shape is regular, which is convenient for storage, transportation and use.
5. Wide Application:
It can be used in many fields such as fuel, feed, fertilizer, and substrate for cultivating edible fungi, with high comprehensive utilization value.
6. Economic Drive:
It is conducive to developing related industrial chains, creating employment opportunities and promoting local economic development.
1. Fuel Field:
Advantages: As a kind of biomass fuel, sunflower husk pellet particles have high calorific value and combustion efficiency, and produce less pollutants after burning. They belong to clean and renewable energy. Under the background of increasingly strict environmental protection policies and people's increasing demand for clean energy, sunflower husk pellet particle fuel, as a substitute for traditional energy sources such as coal and natural gas, has huge market potential. For example, some small factories and boiler rooms have a greater demand for this low-cost biomass fuel.
Challenges: The fuel market is highly competitive and needs to compete with other biomass fuels such as husk particles and sawdust particles. At the same time, the collection, storage and transportation costs of biomass fuels are relatively high, which may affect their promotion and application in some areas.
2. Feed Field:
Advantages: Sunflower Husk Pellet contain certain nutrients such as crude protein, cellulose, fat and various vitamins. After processing, they can be used as raw materials for animal feed. With the development of animal husbandry, the demand for feed is increasing. As a new type of feed raw material, sunflower husk pellet particle feed has broad market prospects. Moreover, using sunflower husk pellets to produce feed can reduce feed costs and improve the nutritional value of feed.
Challenges: The feed industry has high requirements for the quality and safety of raw materials. sunflower Husk Pellet need to be strictly screened and processed to ensure the quality and safety of feed. At the same time, brand competition in the feed market is fierce, and a good brand image and sales channels need to be established.
3. Fertilizer Field:
Advantages: After fermentation and other treatments, sunflower husk pellet particles can be used as organic fertilizer, which can improve soil structure and increase soil fertility. With people's attention to organic agriculture and the increasing demand for green and environmentally friendly fertilizers, the market prospect of sunflower Husk Pellet particle fertilizer is also relatively broad.
Challenges: The fertilizer market is also highly competitive. It is necessary to continuously improve the quality and effect of fertilizers to meet the needs of farmers. At the same time, a lot of energy and funds need to be invested in fertilizer sales channels and market promotion.
1.Working Principle Of Sunflower Husk Biomass Pellet Processing Equipment
Feeding Stage: The raw materials enter the equipment through the feed port and are ready for the next step of processing.
Preliminary Crushing: Before the raw materials enter the compression chamber, they usually need to undergo preliminary crushing to ensure that the raw material pellets are uniform in size, which is convenient for subsequent high-pressure compression and molding.
High-Pressure Compression: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the pellets.
High-Temperature Treatment: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the pellets.
Cooling And Molding: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.
Discharging Stage: The molded pellets are discharged through the discharge port to become the final biomass pellet fuel product.
2. Characteristics Of Sunflower Husk Pellet Processing Equipment
1.Sunflower Husk pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets, which improves production efficiency.
2.The Pellet Machine has molds of various specifications, and can select corresponding molds for processing according to different biomass raw materials, which improves the adaptability of processing.
3.The equipment for processing biomass pellets has the characteristics of high automation and good safety, which effectively reduces labor intensity and improves production efficiency.
4.The granular biomass fuel processed by the Sunflower Husk Pellet processing equipment has stable quality and specifications, which meets the production standard requirements.
TONY Brand 8-10Ton/Hour Sunflower Husk pellet manufacturing plant can process Sunflower Husk,It is widely used in burning, grilling and fireplace heating.
1.Capacity: 8-10Ton/Hour
2.Raw Materials: Rice Husk,Peanut Shell,Sunflower Husk,Coffee Husk,Hazelnut Husk,Walnut Shell,Coconut Shell etc.
3.Moisture: About 10-15%.
4.Application: All kinds of Husk materials.
5.Finished Pellets Markets:Feed, fertilizer and fuel fields
1.Project Name: Sunflower Husk Pellet Line
2.Raw Materisl: Sunflower Husk
3.Moisture Of Raw Material: 10%-15%
4.Capacity: 8-10Ton/Hour
5.Process: 1.Mixing Process→2.Fine Crushing Process→3.Pelleting Process→4.Cooling Process→5.Packing Process
6.Main Machine: TMR Mixer,Hammer Mill, TONY Pellet MachineTYJ551-III-132KW,Pellets Cooler,And Belt Conveyors.
7.Total Power: About 790KW
8.Need Area: About 800-900m㎡
9.Project Country: Kazakhstan
10.Voltage: 220V,50HZ
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Project Layout For Customer |
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1.Product:Sunflower Husk Pellets Line 2.Capacity:8-10T/Hour 3.TONY Brand 8-10Ton/Hour Sunflower Husk Pellet Line Project Process 4.Main Machine: TMR Mixer,Hammer Mill, TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,And Belt Conveyors. 5.Total Power: About 790KW 6.Need Area:About 800-900m㎡ 7.Country: Kazakhstan |
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How to use TONY pellet line to proceed from Sunflower Husk into pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Mixing Process To Mixing Raw Materials. 2.To Use TONY Hammer Mill To Crush 30-40mm Chips Into 8-14mm Sawdust. 3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ8-10mm. 4.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 5.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags. You can contact TONY to get for more details information and quotation. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom Made By Customer According To Different Customer's Detailed Demand.Contact TONY For More Details With Quotation And Layout.
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| TMR Mixer | High Efficient Hammer Mill | Pellet Machine | Cooling Machine | Packing Machine |
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1.To Mix Raw Material together. 2.Model: TJC-3*4sets. 3.Capacity:8-10Ton/Hour. |
1.Crush 30-40mm Chips Into 8-14mm Sawdust. 2.Model: TFS-75-200KW *1Sets 3.Capacity:8-10Ton/Hour/Set Total Capacity:8-10Ton/Hour |
1.Model: TYJ551-III-132KW*4 Sets 2.Capacity:2-2.5Ton/Hour/Set 3.Total Capacity:8-10Ton/Hour |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-4 3.Capacity:8-10Ton/Hour |
1.Packing Pellets To 10-15kg/Bags. 2.Model:TBF*1 Set 3.Capacity:8-10Ton/Hour |
1.Mixing Process:
A.This process mainly to use TONY TMR Mixer mix sunflower husk and other materials together.
B.This customer use four sets Mixer :
Main Parts:
(1).Stirring Device
(2).Drive System
(3).Bearing And Support Device
(4).Sealing Device
(5).Feeding And Discharging Device
(6).Control System
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2. Sunflower Husk Fine Crushing Process: A.This process is mainly used to crush 30-40mm sunflower husk into 8-14mm sawdust. B.Capacity:8-10Ton/Hour. C.TONY Use High Effective Hammer Mill TFD75-200KW-1Set for this process. Main Parts: (1).TONY High Effective Hammer Mil. (2).90 Holes Galvanized Dust Collector. (3).Sawdust Transportation Fan Blower. (4).Cyclone With Airlock. (5).Electrical Cabinets. |
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3.Pelleting Process: A.This process is mainly used to product pellets with φ8-10mm. B.Capacity: 8-10Ton/Hour. C.The customer chose 4 sets of TONY brand Vertical Ring Die Pellet Machine TYJ551-III-132KW With Capacity 2-2.5Ton/Hour. Main Parts: (1).TONY's New Vertical Ring Die Pellet Machine. (2).Cyclone And Bags Dust Collectors. (3).Bearings Automatic Lubrication System. (4).Electrical Cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine. |
4.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.The Customer chose 1 set of TONY Galvanized Cooler Separator with capacity 8-10Ton/Hour.
Main Parts:
(1).TONY's new Galvanized Cooler Separator with Vibrating Screen.
(2).Cyclone And Bags Dust Collectors.
(3).Fan Blower.
(4).Connect Pipes.
5.Packing Process:
A.This process is mainly used to pack pellets To 15-50kg/Bags.
B.The customer chose 1 set of TONY Semi-automatic Packing Machine with 8-10Ton/Hour.
Main Parts:
(1). TONY's NewTONY Semi-Automatic Packing Machine.
(2). Sew Machine,Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
(3). Bags Transportation Conveyors.
(4). Feeding Inlet Silo With 1㎥.
(5). Electrical Cabinets.
The advantages of sunflower husk as biomass pellet fuel mainly include the following aspects:
Environmental Protection And Low Carbon Emissions:
sunflower husk pellet fuel has the characteristics of low sulfur and low carbon emissions. Compared with coal, its CO2 emissions are reduced by 97.91%, SO2 emissions are reduced by 99.15%, and NO2 emissions are reduced by 72.09%. This low emission characteristic makes sunflower husk pellet fuel considered an environmentally friendly green energy.
High Combustion Efficiency And Cleanliness:
The combustion efficiency of sunflower husk pellet fuel exceeds 80%, and the sulfur dioxide and ammonia nitrogen compounds produced during the combustion process are relatively small. The ashes after combustion can be recycled as organic potassium fertilizer, reducing pollution to the environment.
Renewable And Rich Resources:
sunflower husk pellet fuel is a renewable energy source with a wide range of raw materials, including sunflower husks, wood chips, sawdust, crop straw, etc. These raw materials can be continuously regenerated in nature, solving the problem of traditional energy depletion.
Economical And Cost-Effective:
The production cost of sunflower husk pellet fuel is relatively low, and its calorific value is high, comparable to coal, and can even replace coal in some cases, thereby reducing energy costs.
Easy To Store And Transport:
The density of sunflower husk pellet fuel compressed by the pellet machine is large, which is convenient for storage and transportation, reduces the generation of dust, and is beneficial to environmental protection and improves air quality.
In summary, sunflower husk pellet fuel has significant advantages in environmental protection, economy, and renewability, and is a biomass energy worthy of promotion.
Wide And Sufficient Sources
High Yield: As a widely planted economic crop, sunflowers are planted on a large scale in many places in my country, such as Inner Mongolia, Xinjiang, Northeast China, etc., and a large amount of sunflower shells can be produced every year. According to statistics, the output of sunflower shells in some large sunflower seed processing industries alone is quite considerable. For example, the 10,000-ton sunflower seed deep processing construction project of Changling Jikang Grain and Trade Co., Ltd. can produce 4,400 tons of sunflower shells every year.
Easy To Collect: The sunflower seed processing industry is relatively concentrated, and sunflower shells are collected centrally during the processing process, which is convenient for unified transportation and processing, greatly reducing the cost and difficulty of raw material collection, and providing a stable supply of raw materials for large-scale production of sunflower shell biomass pellet fuel.
Strong Renewability
Short Growth Cycle: The growth cycle of sunflowers is usually 3-4 months. Compared with some biomass raw materials such as trees, they grow fast and can form usable biomass resources in a relatively short time. They can continuously provide raw materials for the production of biomass pellet fuels and realize sustainable utilization of resources.
Recyclable: Sunflower shells are made into biomass pellet fuel, and the ash produced after burning can be returned to the field as high-quality organic potash fertilizer, which helps promote the growth of crops such as sunflowers, forming a "resources-products-waste-resources" recycling model, further reflecting its advantages as a renewable resource.
1. With the increasing energy and environmental crisis, biomass energy has been paid more and more attention as a renewable and clean energy. Taking sunflower husk as an example, the deep exploitation potential is very great. Biomass utilization can be divided into many kinds, and processing biomass into compressed pellet fuel is an advanced biomass utilization way. The content of S in biomass pellet fuel is less than 1/10 of coal, and its replacement of coal combustion can effectively reduce the emission of SO2 in the atmosphere, and the ash generated after combustion is an excellent natural fertilizer. At present, biomass pellet gasification combustion is a clean and environmentally friendly combustion mode, which is of great significance to reduce pollution emissions and protect the atmospheric environment.
2. As a very important agricultural resource in agricultural production, sunflower husk is very common in rural areas and the amount is very huge, there has been no good treatment method, if the on-site incineration, then it will cause pollution to the environment, and choose Sunflower husk as raw materials for biomass particles, there is a very low raw material cost. If there is a large amount of wheat resources in or around it, it is equivalent to zero raw material costs.
3. Biomass fuel is not only environmentally friendly but also provides a choice for the country's energy needs. The market demand for biomass fuel is increasing, and the price of biomass pellet energy made of sunflower husk is also steadily increasing. For entrepreneurial projects, there is a very considerable profit margin. Therefore, the use of sunflower husk to produce biomass pellets is multiple. In addition to protecting the environment and helping to solve employment problems, there are considerable economic and energy sustainability.
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