TONY Design 3-4Ton/Hour Alfalfa Pellet Production Line Specification
Countries with rich alfalfa resources mainly include the United States, Canada, France, Italy, Australia, Argentina and Brazil.
North America
The United States and Canada are the main countries for alfalfa cultivation in North America. Alfalfa in North America is mainly used in animal husbandry, which can improve the production efficiency and nutritional value of livestock, and can also be used as a soil conditioner.
Europe
France and Italy are the main countries for alfalfa cultivation in Europe. Alfalfa is mainly used to make hay and feed in Europe to improve the production efficiency and quality of animal husbandry.
Australia
Australia is one of the largest alfalfa-growing countries in the world, and its planting area and output are among the top. Alfalfa in Australia is mainly used for the production of hay, feed and turf, and has important economic and ecological functions. South America Argentina and Brazil are the main countries for alfalfa cultivation in South America. Alfalfa is mainly used as feed and forage in South America to improve the output and quality of beef and dairy cattle, and plays a vital role in animal husbandry.
China
China is also an important producer of alfalfa, mainly distributed in North China and Northwest China, such as Xinjiang and northern Jiangsu. The cultivation and distribution of alfalfa in China is mainly related to soil and climate conditions, and is suitable for cultivation in the Yellow River Basin and Northwest China.
Energy is the material basis to support the progress of human civilization and is an indispensable basic condition for the development of modern society. For a long time in the future, the pressure to protect the ecological environment and cope with climate change is increasing, and there is an urgent need for energy green transformation biomass pellet fuel is one of the important ways of biomass energy utilization. Alfalfa biomass pellet fuel refers to the use of alfalfa grass and other grass raw materials, through crushing, grinding through the particle mechanism into a compact structure of rod-like particles.
Alfalfa granule is a kind of clean energy product, which can replace coal, oil and gas, reduce the emissions of C02 and S02, and is one of the ideal and economical clean fuels to solve air pollution, which is of great significance to protect the environment and save energy. Moreover, biomass particles have the characteristics of convenient storage, transportation and use. Vigorously developing the low-carbon biomass industry based on biomass energy, partially replacing and saving fossil energy, is of great significance to improve the energy structure, reduce carbon dioxide emissions, and mitigate and respond to global warming
Alfalfa grass is a perennial flowering plant with high yield and excellent quality, and has been widely cultivated, mainly used for hay, silage or as forage. Alfalfa extract can be broken, crushed, and dried to make biomass pellets as an alternative to traditional fossil fuels. Alfalfa biomass pellet fuel is a kind of renewable clean energy, which has been widely concerned and applied in the world in recent years. With the increasing environmental protection and the increasing demand for sustainable energy, biomass pellet fuel has become an important alternative to fossil fuels due to its low emissions and renewable characteristics. Currently, the industry is benefiting from technological innovations such as efficient compression techniques and improvements in bioconversion processes that increase the calorific value and stability of biomass pellets. At the same time, policy incentives and subsidy mechanisms in many regions of the world have promoted the commercialization process of biomass pellet fuel.
In the future, the biomass pellet fuel industry will pay more attention to the diversification of raw materials and the optimization of the production process. Raw material sources will be expanded from traditional wood chips to a wider range of agricultural and forestry waste, and even urban organic waste, to improve the efficiency of raw material acquisition and reduce production costs. In addition, with the acceleration of the global energy transition, biomass pellet fuel is expected to be more widely used in the field of heating, industrial boilers and small power generation, becoming an important part of the green low-carbon energy system.
Alfalfa biomass pellet fuel is a kind of biomass pellet fuel, biomass pellet as a fuel is the best energy to replace coal, oil and natural gas, and it also conforms to the purpose of low carbon, energy saving and pollution-free. It is the green energy that replaces the limited resources in the future. To this end, let's analyze the comprehensive benefits of biomass pellet fuel:
1. Energy Saving Benefits:
In the current economic environment where fossil energy resources are increasingly scarce and the price is relatively high, solid biomass fuel is the lowest price of clean energy, and the price is stable and the supply is reliable. The use of solid biomass fuel instead of fuel oil and natural gas can not only avoid the price fluctuation risk of fossil energy, but also achieve structural energy saving benefits.
2. Consumption Reduction Benefits:
The solid biomass fuel renewable energy prepared with agricultural and forestry waste as raw materials does not count energy consumption, that is, the energy consumption per unit GDP is 0. With a customer's steam capacity of 50 tons /h, it can save 25,000 tons of standard coal every year and save energy consumption.
3. Emission Reduction Benefits:
The greenhouse gas CO₂ emitted by the combustion of solid biomass fuel is equivalent to the CO₂ absorbed in the growth process, and replaces fossil energy, the use of biomass fuel, greenhouse gases are ecological "0" emissions. According to the CDM mechanism, the use of biomass clean energy can sell emission reduction CO₂ indicators to the international market.
4. Environmental Benefits:
The use of fuel or fuel oil, not only need to invest in high desulfurization and denitrification equipment, project operation also need to pay high desulfurization and denitrification cost, biomass fuel containing sulfur, nitrogen, ash is very low, in line with the clean fuel index, combustion without taking any desulfurization, denitrification measures to meet the national environmental requirements; Biomass energy production and use process without waste water, waste, waste residue and other "three wastes" generation, storage and transportation without scattering dust and other pollution. Therefore, whether it is manufacturing or production use, clean production is realized.
5. Investment Benefits:
Alfalfa biomass pellet production line is a green industry, the industry has great potential, as an investment project, has great prospects for development.
6. Policy Benefits:
In the face of global economic cooling and air warming, the world has introduced a series of preferential policies such as subsidies/incentives/subsidies/exemptions for energy conservation and emission reduction, the development of circular economy, the use of clean energy, and the implementation of clean production
Advantages of alfalfa biomass pellets
1. Advantages as a feed
Alfalfa biomass pellets as a feed have the following advantages:
(1) High nutritional value: alfalfa granules are rich in protein, minerals and a variety of vitamins, especially vitamin K, which helps animals digest and absorb
(2) Strong palatability: the particle shape is suitable for livestock to chew, and the fragrance is released during processing, improving the palatability of the feed
(3) Easy storage and transportation: granular form makes alfalfa easy to store and transport, reducing waste
(4) Reduce environmental pollution: raw materials are clean and sanitary, and will not pollute the environment
2. Advantages as a fuel
Alfalfa biomass pellets as a fuel also have significant advantages:
(1) Large heat output: the heat output of biomass pellet fuel is large, especially after carbonization, the heat output is higher.
(2) High purity: there is no other debris that does not produce heat in the biomass particles, and the combustion efficiency is high
(3) Environmental protection: biomass fuel almost does not contain sulfur, the use of biomass solid molding fuel boiler, without desulfurization can meet the emission requirements of boiler flue gas, flue gas dust is good hydrophilic, easy to remove
(4) Economic benefits: biomass fuel can produce high-quality organic potash fertilizer after combustion, which has considerable economic benefits
In summary, alfalfa biomass pellets, whether used as feed or fuel, have significant advantages, both to meet the nutritional needs of animals, and to provide efficient energy solutions.
Alfalfa pellets can be fed to sheep. They are nutritious and easy to digest. They can increase the growth rate and milk production of sheep, and have economic benefits and environmental advantages.
Alfalfa pellets, as a new type of feed, have gradually attracted attention in the breeding industry in recent years. So, can alfalfa pellets be fed to sheep? This article will discuss the feasibility, benefits and other aspects.
First of all, from the perspective of feasibility, it is completely feasible to use alfalfa pellets as sheep feed. Alfalfa pellets are made from fresh alfalfa after processing, and are rich in nutrients such as protein, minerals and vitamins, which are very suitable for sheep digestion and absorption. Compared with traditional feed, alfalfa pellets have better palatability and nutritional value, can increase the growth rate and milk production of sheep, while reducing feeding costs and improving breeding benefits.
Secondly, from the perspective of benefits, feeding sheep with alfalfa pellets has significant economic benefits and environmental advantages. On the one hand, the production cost of alfalfa pellets is relatively low, which can reduce feed costs and improve breeding benefits. On the other hand, the alfalfa pellets produce less waste during the feeding process, and have less impact on the environment, which is in line with the concept of green breeding.
In addition, feeding sheep with alfalfa pellets can also improve the immunity of sheep and reduce the occurrence of diseases. The various nutrients rich in alfalfa pellets help to strengthen the physique of sheep and improve their resistance to diseases.
In summary, alfalfa pellets have the advantages of high feasibility and significant benefits as sheep feed, and are worthy of promotion and application in the breeding industry. In the future, with the continuous development of the breeding industry and the improvement of environmental protection requirements, alfalfa pellets are expected to become one of the important sources of sheep feed.
1.The working principle of Alfalfa pellet processing equipment
The main equipment of alfalfa pellet pressing is biomass pellet machine. To process alfalfa biomass particles, the alfalfa is first pretreated by crushing, crushing, drying, etc., and then the dried alfalfa powder is pressed into rod-like particles with biomass pellet machine. The finished particles have high density, can be burned, high calorific value, and low ash content, and are often used as fuel instead of coal.
2.Characteristics of Alfalfa pellet processing equipment
(1) Significant advantages of high capacity and low energy consumption, TONY's production equipment are all selected high-quality materials, novel design, high output of equipment, low energy consumption.
(2) Simple production process, we have more than 20 years of industry experience, tailored for you alfalfa granule production line, get rid of unnecessary processing process.
(3) The equipment has a high degree of automation, reduces manual operation, not only saves labor costs, but also can achieve efficient production.
(4) The applicability of raw materials is stronger, many raw materials can be pressed biomass particles, only need to replace the mold and other accessories can truly achieve "one machine multi-purpose".
3.Application scenarios of Alfalfa pellet processing equipment
(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;
(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;
(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;
(4) It can also be used as feed for livestock in large farms for easy storage and transportation.
TONY Brand 3-4 Ton/Hour Alfalfa pellet manufacturing plant can be Alfalfa, various grass, such as grass, hay, miscanthus, etc, with Alfalfa as raw materials, after pretreatment and processing solidified into high-density straw pellet fuel, which is an ideal fuel to replace coal and oil, and has the role of energy saving and emission reduction. At present, it has been widely used in countries with various grass raw materials.
1.Capacity: 3-4 Ton/Hour
2.Raw Materials: Bales of Alfalfa, grass, hay, miscanthus, etc.
3.Moisture:Wet type ,about 40-55%.
4.Application: All kinds of Grass.
5.Suitable Customers: Green energy companies, large farms, private growers and other customers with advantages in raw materials.
6.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name:Alfalfa Pellet Line
2.Raw Materisl: Bales of Alfalfa
3.Moisture Of Raw Material: Wet Type 40-55%
4.Capacity:3-4 Ton/Hour
5.Process: Grinding Process-Fine Crushing Process-Drying Process-Pelleting Process-Cooling Process-Packing Process
6.Main Machine:Straw Cutter,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ551-Ⅲ-132kw,Pellets Cooler,Ton Packing Machine, And Belt Conveyors
Total Power: About 456KW
Need Area: About 500-600㎡
Project Country: Kazakhstan
Voltage:220V,50HZ
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Project Brief Introduction: 1.Product: Alfalfa Pellet line. 2.Capacity: 3-4T/Hour Alfalfa Pellet Line Project Process 4:Main Machine: Straw Cutter,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ551-Ⅲ-132kw,Pellets cooler,Ton Packing Machine And Belt Conveyors 5.Total Power: About 456KW 6.Need Area: About 500-600㎡ 7.Country: Kazakhstan |
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How to use TONY pellet line to proceed from alfalfa into pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Straw Cutter To Grind Alfalfa Balesφ ≤2200mm Into 60-70mm Pieces. 2.To Use TONY Hammer Mill To Crush 60-70mm Bigger Pieces Into 8-14mm Sawdust. 3.To Use TONY Rotary Drum Dryer To Dry The 40-55% Sawdust Into 10-15% Sawdust 5.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 6.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ To 20-30℃. You Can Contact TONY To Get For More Details Information And Quotation. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| Straw Cutter | High Efficient Hammer Mill | Rotary Drum Dryer | Vertical Ring Die Pellet Machine |
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1.To Grind alfalfaBales Diameter <2.2m Into 60-70mm Pieces 2.Model:TPX2500-90kw-2blades-24hammers 3.Capacity:1-7Ton/Hour/Set |
1.Crush 60-70mm Pieces Into 8-14mm Sawdust. 2.Model: TFD75-100-110kw 3.Capacity:3-5Ton/Hour/Set |
1.To Dry The 40-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD1.8* 18 3.Capacity:3-4Ton/Hour/Set |
1.Model: TYJ551-Ⅲ-110kw*2 Sets 2.Capacity:1.5-2Ton/Hour/Set 3.New 304SS Type |
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| Galvanised Cooler Separator | Ton Packing Machine | Angle Belt Conveyor | Belt Conveyor |
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1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TLN-2.5 3.Capacity:3-4Ton/Hour |
1.Packing Pellets To 1Ton/Bag. 2.Model:TBD 3.Capacity:3-4Ton/Hour |
1.Transport Grass Pieces,Sawdust,Pellets. 2.Capacity:Designed With The Whole Line |
1.Transport Grass Pieces,Sawdust,Pellets. 2.Width:60cm *6Sets 3.Capacity:Designed With The Whole Line |
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1. Grinding Process A.The process is mainly used to grind alfalfa bales within 2.2m in diameter into alfalfa pieces. The turntable can store a large amount of material to achieve intermittent feeding. The inner disk of the rotating disc is provided with a damping plate, which can grasp the bale and rotate, and the shredding efficiency is high. B.This customer use TONY Brand TPX2500 model with 2 hard blade and 24 hammers Main Parts: (1).TONY's new rotary cutting machine (2).Turntables that can store large quantities of materials (3).High-quality brand motor, strong power (4).Electronic control system allows the equipment to be used normally (5).Contact TONY for more details with quotatio |
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2. Fine Crushing Process A. The process is mainly used to crush 60-70mm Alfalfa pieces into 8-14mm sawdust. B.Capacity: 3-5 tons/hour. C.TONY uses high efficiency hammer mill TFD75-100-110KW-1Set. Main parts: (1).TONY high efficiency hammer mill. (2).90 hole galvanized dust collector. (3).Sawdust conveying fan. (4).Cyclone with airlock. (5).Electrical cabinet. |
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3. Sawdust Drying Process: A.This process is mainly used to dry the sawdust from 40-55% to 10-15%. B.Capacity:3-4Ton/Hour. C.TONY use 1set of 1.8*18m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 4*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: (1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) (2).TONY's Wood Waste Hot Stove. (3).Fan Blower+Cyclone With Airlock. |
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4. Pelleting Process: A.This process is mainly used To Products Pellets With φ6-8mm. Biggest Capacity: 1.5-2 Ton/Hour/Set. C.The Customer Chose 2 Set Of TONY Brand Vertical Ring Die Pellet Machine TYJ551-Ⅲ-110kw Total Capacity 3-4 Ton/Hour. Main Parts: (1).TONY's new vertical ring die pellet machine. (2).Cyclone and bags dust collectors. (3).Bearings automatic lubrication system. (4).Electrical cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
5. Cooling Process:
A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃
B.The Customer Chose 1Set Of TONY Galvanized Cooler Separator With Capacity 3-4Ton/Hour
Main Parts:
(1).TONY's new Galvanized Cooler Separator With Vibrating Screen.
(2).Cyclone and bags dust collectors.
(3).Fan Blower.
(4).Connect Pipes.
6. Packing Process:
A.This process is mainly used to Packing Pellets To 1Ton/Bags.
B.The Customer Chose 1 Set Of TONY Ton Packing Machine
Main Parts:
(1).TONY's new Ton Packing Machine.
(2).Packing Machine ,Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
(3).Bags Transportation Conveyors.
(4).Feeding Inlet Silo With 2㎥.
(5).Electrical cabinets.
Alfalfa biomass pellet production line converts renewable resources such as alfalfa grass into granular fuel to achieve sustainable use of energy and promote the development of low-carbon and environmentally friendly energy. The whole process of biomass pellet production includes raw material resource preparation, processing and preparation, sales and other links. Biomass pellet production line has been popular in the market for many years, the technology is mature, considerable profits, is a good project for investment and entrepreneurship
1. Resource Preparation: alfalfa is generally a large number of planting resources with a larger yield, if there are alfalfa resources, it is best, the cost of raw materials is almost 0, if it is to
Acquisition, alfalfa farmers will have a lot of resources, acquisition costs are not high, raw material costs are low.
2. Processing And Preparation: The equipment of biomass pellet line mainly includes crushing, crushing, drying, pelleting, cooling, packaging and other equipment, the core equipment is pellet machine, the whole production line can be selected according to the specific situation of alfalfa grass, output size and specific needs, Tony has nearly 20 years of experience in pellet production line, reliable equipment, good reputation, reasonable price, you can visit the factory
3. Sales Of Biomass Pellets: With the increase in global demand for renewable energy, biomass fuel as a green, low-carbon renewable energy, its market demand continues to grow. Biomass fuel has a wide range of applications, power field, biomass fuel can be used for power generation, replace traditional fossil fuels, reduce carbon emissions; In the field of heat, biomass fuel can be used for heating, providing clean energy for residents and enterprises; In the field of transportation, biomass fuels can be used to replace the market demand for traditional biomass fuels in the power industry
The advantages of biomass particles are mainly as follows:
1. Biomass pellet fuel has a high fuel value, and the calorific value is about 3700~4800 kcal /kg. Fully meet the needs of home heating, cleaning and most boilers
2. Biomass pellet fuel is high purity, does not contain other non-heat debris, its carbon content 75-85, ash 3-6, water content 1-3, does not contain coal gangue, stone and other impurities that do not heat but consume heat, can reduce costs for enterprises.
3. Biomass pellet fuel does not contain sulfur, does not corrode the boiler, can extend the service life of the boiler, do not need to replace the boiler frequently, and save the cost of the enterprise.
4, Because biomass pellet fuel does not contain sulfur, combustion does not produce sulfur dioxide and other harmful substances, does not pollute the atmosphere, does not pollute the environment.
5. Biomass pellet fuel is clean and hygienic, convenient to feed, reduce the labor intensity of workers, greatly improve the working environment, and enterprises will reduce the cost of labor.
6. Less ash after the combustion of biomass pellet fuel, the earth reduces the site of stacking coal ballast and reduces the cost of discharging ballast.
7. The ash after combustion of biomass pellet fuel is a high-quality organic potash fertilizer, which can be recycled.
8. Biomass pellet fuel is a renewable energy, biomass pellet as a new type of pellet fuel has won wide recognition with its unique advantages; Compared with traditional fuels, it not only has economic advantages but also environmental benefits, which fully meets the requirements of sustainable development.
1.The Biomass Fuel Market Continues To Grow
With the increasing attention of the world to clean energy and the transformation of the energy structure, biomass particles as a renewable, low-carbon energy form, its market demand has shown a continuous growth trend. This growth is not only due to its unique advantages in the field of energy, but also because it is gradually showing personalized and diversified characteristics in various industries.
(1) In the industrial field, the application of biomass particles is becoming more and more extensive. From the popularity of biomass boilers to the maturity of biomass power generation technology, the demand for biomass particles in this industry is growing rapidly. This demand growth in the industrial field not only reflects the potential of biomass pellets in energy substitution, but also highlights its outstanding contribution to energy conservation, emission reduction and green environmental protection.
(2) The demand for biomass particles in the agricultural sector is also gradually increasing. Agricultural waste as one of the main raw materials of biomass pellets, the improvement of its resource utilization level has directly promoted the market development of biomass pellets. By converting agricultural waste into biomass particles, it can not only realize the recycling of resources, but also effectively reduce environmental pollution and promote the sustainable development of agriculture.
(3)With the deepening of the application of various industries, biomass pellet product developers have also begun to conduct in-depth research for specific industries, and strive to provide more professional and more refined products and services. This trend of specialized segmentation will not only help meet the personalized and diversified needs of user categories, but also further promote the innovative development of the biomass pellet industry.
The market demand of biomass pellet industry is showing a diversified and specialized growth trend. With the promotion of clean energy and the deepening of application in various industries, the development prospects of this market will be broader.
2.Biomass Pellet Market Forecast
(1) The biomass pellet industry has also made significant progress in the utilization of waste resources. Through the production technology of biomass particles, all kinds of waste are transformed into high calorific value energy products, and the reduction, harmless and resource utilization of waste is realized, which has made positive contributions to environmental protection and sustainable development.
(2) The biomass pellet industry has shown strong vitality and broad prospects for development under the general trend of green environmental protection and sustainable development. In the future, with the continuous progress of technology and the continuous growth of market demand, the biomass pellet industry will usher in a broader space for development, and make greater contributions to the optimization of the global energy structure and environmental protection.
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