TONY Design 5-6Ton/Hour Bagasse/Sugarcane Production Line Specification
Bagasse is a by-product of the sugar making process. bagasse is the remaining residue of sugarcane after sugar extraction. It is mainly composed of the fiber of sugarcane and is rich in fiber components .
The main uses of bagasse include:
Edible Fungi Production : because bagasse is acidic, appropriate addition of lime gypsum can improve its alkalinity, which is suitable for the production of edible fungi .
Papermaking : About 50% of the fiber can be used to make paper, but it is necessary to remove some of the cane pulp that has no actual interweaving force .
Feeding : After proper processing, bagasse can be used as a good roughage, alleviating the shortage of feed resources and reducing feed cost .
The environmental impact of bagasse mainly depends on how it is treated. If burned directly as fuel, although it can provide energy, it will cause resource waste and environmental pollution. If used effectively, such as as feed or paper raw materials, can reduce the impact on the environment .
Countries Suitable For Setting Up Complete Bagasse/Sugarcane Pellet Plant Include
Bagasse belongs to straw plant stalks, and its calorific value is in this range .
Bagasse is a biomass energy source that, after treatment, can be burned to generate electricity or heat. A method for increasing the calorific value of bagasse combustion consists of the following steps:
The bagasse was crushed and screened to control the bagasse particles less than 3mm after crushing.
The hot air pipe is connected in a shape on both sides of the blanking pipe at the lower part of the feeder. The hot air is passed into the blanking pipe and mixed with bagasse particles. The temperature of the hot air is controlled at 300℃~350℃.
The mixed bagasse particles and hot air are sprayed into the boiler furnace through a burner .
In addition, the comprehensive utilization of bagasse also includes the following aspects:
Fuel : Bagasse can be used to produce biomass fuels such as biodiesel and biogas.
Pulp And Paper : bagasse can replace some wood in the production of pulp and paper.
Biomass Energy : bagasse can be fermented or gasification to produce biomass energy, such as biogas.
Composites : bagasse can be combined with other materials to produce composites and improve the properties .
Sugarcane & Bagasse
Sugarcane/Bagasse Pellets can be Used For Both biomasss Fuel And Animal Feed
The main reason for using bagasse to make pellets is its environmental protection and economy. bagasse is a kind of renewable biomass resources. By making it into pellets, it can not only reduce the generation and treatment of waste, but also save energy and raw materials, reduce carbon emissions, and has high economic value .
Specific benefits of bagasse pellets include:
Environmental Protection : bagasse pellet fuel can reduce greenhouse gas emissions, reduce environmental pollution .
Economy : bagasse pellet fuel cost is low, the market price is about 800 or 900 yuan per ton, can replace coal, with higher economic benefits .
Resource Utilization : bagasse is a by-product, by making it into pellets, you can make full use of this resource and avoid wasting .
Can bagasse be used as feed pellets?
Bagasse can be used as feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety.
Bagasse, this seemingly abandoned agricultural by-product, is gradually receiving attention in the wave of environmental protection and sustainable development. Many farmers began to think about whether bagasse can be used as animal feed, especially for poultry such as ducks, which have a large amount of food and a high demand. So, can bagasse be used as feed granules for ducks?
1. Feasibility Of Bagasse As Feed Granules
Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.
However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.
2. The Nutritional Value Of Bagasse Feed Granules
The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.
3.The Potential Problems Of Bagasse Feed Pellets
Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.
In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.
The advantages of palm granules are mainly reflected in the following aspects :
Low Cost And Abundant Supply : Palm fiber is 100% natural product, low cost and abundant supply, which makes palm pellets competitive in the market .
Environmental Protection And Natural Decomposition : palm fiber is not harmful, can be naturally decomposed and does not damage the environment, in line with the requirements of sustainable development .
High Calorific Value : palm pellet fuel has a high calorific value, which can reach 5000 kcal, which is suitable for biomass energy .
Widely Used : palm particles can be widely used in food, medical treatment, mining, metallurgy, petrochemical, steelmaking, tobacco, fine chemical and other industries, has a wide market demand .
High Value-Added Products : palm shell can be processed into biomass fuel and activated carbon, especially fine processed activated carbon, the value is higher .
Technological Progress : The customized granulator can directly chop and dry the empty palm fruit clusters to make biomass pellet fuel, which meets the needs of large-scale production .
In summary, the advantages of palm granules are not only reflected in its natural and environmental characteristics, but also in its high caloric value, wide application and high value-added products, while technological advances also make large-scale production possible.
The main advantages of bagasse pellets include environmental protection, economy and sustainability. bagasse pellets as a biomass fuel have many advantages, especially in terms of environmental protection and economic benefits .
Firstly, bagasse pellets have significant advantages in terms of environmental protection. Bagasse is a renewable resource derived from agricultural waste, and the use of bagasse pellets can reduce dependence on fossil fuels and reduce greenhouse gas emissions. In addition, the ash produced by bagasse pellets during the combustion process can be used as a high-quality organic fertilizer to further promote the sustainable development of agriculture .
Secondly, bagasse pellets also have economic advantages. The price of bagasse pellets is relatively low, the price of a ton of bagasse pellets is about 800 or 900 yuan, which is lower than the cost of traditional coal burning. This makes bagasse pellets competitive in the fuel market, especially today when energy costs are increasing, and bagasse pellets offer a more economical alternative .
Finally, bagasse pellets offer sustainability benefits. Sugarcane is a crop with a short growth cycle, and bagasse as its by-product is rich in sources, which can ensure long-term stable supply. This will help reduce the dependence on limited resources and promote the development of a circular economy.
Process of making bagasse pellets mainly includes the following steps :
Vrushing And Crushing : the cane is cut into filamentary and flaky cane feed into the press to form bagasse. This step is to treat the sugar cane into a form suitable for subsequent processing .
Drying : Before drying, the bagasse needs to be put into a rotating sieve to remove impurities, and then put into the drying equipment using electric thermal vibration frequency heating technology to remove the water of the bagasse, ensure that the water content is below a certain standard .
Pelletizing : The mixed bagasse is fed into the pelleting machine to press into high temperature biomass pellet fuel. This step is a key step in the formation of particles .
Cooling : high temperature biomass pellet fuel needs to be cooled to ensure its safe storage and transport .
Detection And Packaging : Finally, the quality of the cooled biomass pellet fuel is tested, and it is packed into the storage after passing the test.
Additional information :
Bagasse can also be used to make grass pellets, which are not only nutrient-rich, but also can effectively prevent diseases in the feeding process and improve the yield .
Bagasse can also be carbonized by carbonizing equipment, the production efficiency of carbonization equipment is high, can process 1-5 tons of bagasse per hour, the temperature in the furnace during the carbonization process is controlled at 600-700℃, about half an hour to complete the carbonization .
TONY Brand 5-6Ton/Hour Bagasse/Sugarcane pellet manufacturing plant can process bagasse with straw and bagassse waste materials with nails as raw materials, and solidifies them into high-density pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.Now it is widely used by those customers who has various bagasse waste raw materials.
1.Capacity: 5-6Ton/Hour
2.Raw materials: Bagasse and Bagasse Waste.
3.Moisture:Wet type ,about 40-55%.
4.Application: Bagasse and Bagasse Waste. With Wet And Dried Type.
5.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name:Bagasse/Sugarcane Pellet Line
2.Raw Materisl: Bagasse And Bagasse Waste/Sugarcane
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity:5-6Ton/Hour
5.Process:Crushing Process→Drying Process→Pelleting Process→Cooling Process→Packing Process→Automatic Palletizer Process
6.Main Machine: TONY Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW ,Pellets Cooler,Packing Machine Automatic Palletizer And Belt Conveyors
7.Total Power: About 680KW
8.Need Area: About 600-700㎡
9.Project Country: Thailand
10.Voltage:380V,50HZ
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Project Layout For Customer |
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Project Brief Introduction: 1.Product:Bagasse/Sugarcane Pellet Line 2.Capacity:5-6T/Hour 3.TONY Brand 5-6Ton/Hour Bagasse/SugarcanePellet Line Project Process 4:Main Machine: TONY Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW ,Pellets Cooler,Packing Machine Automatic Palletizer And Belt Conveyors 5.Total Power: About 680KW 6.Need Area: About 600-700㎡ 7.Country:Thailand 8.Worker Needed:3-5Persons. 9.Water Needed: No Need For Any Water. |
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How to use TONY pellet line to proceed from bagasse/Sugarcane into pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Hammer Mill To Crush bagasse Into 8-14mm Sawdust. If customer has enough Investment budget,he can also chose TONY Special cutting machine for Bagasse which will be more expensive than the hammer mill. 2.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust. 3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 4.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 5.To Use TONY Auto Packing Machine To Packing Pellets To 15-50KG/Bags. 6.To Use TONY Palletizer to pack the bags with pellets to save manual labour. You can contact TONY to get for more details information and quotation. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| High Effective Hammer Mill | Rotary Drum Dryer | TONY Dual Screw Storage Bin | Vertical Ring Die Sawdust Pellet Machine |
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1.Crush Baggase Into 8-14mm dust. 2.Model: TFD75-160-160KW 3.Capacity:5-6Ton/Hour/Set |
1.To Dry The 45-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD2.2*24 3.Capacity:5-6Ton/Hour/Set |
1.To Stroage bagasse before pellet machine. 2.Model: TLC-5 3.Capacity:5-6Ton/Hour/Set |
1.Model: TYJ760-III-160KW*2Sets 2.Capacity:5-6Ton/Hour/2Sets 3.New 304SS Type |
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| Cooler Separator | Auto Packing Machine | Auto Palletizer Machine |
Belt Conveyor |
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1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-2.5 3.Capacity:5-6Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TAF-20 3.Capacity:5-6Ton/Hour |
1.Automatic palletizing of bagged pellets in bags. 2.Model:TMD-5 3.Capacity:5-6Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*7 Sets 3.Capacity:Designed With The Whole Line |
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1.Bagasse Fine Crushing Process: A.This process is mainly TONY Hammer Mill to crush bagasse/sugarcane into 8-14mm Sawdust. B.Capacity:5-6Ton/Hour. C.TONY use High Effective Hammer Mill TFD75-160KW-1Set for this process. Main Parts: 1).TONY High Effective Hammer Mill. 2). 90Holes Galvanized Dust Collector. 3). Sawdust Transportation Fan Blower. 4). Cyclone With Airlock. 5).Electrical Cabinets. |
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2.Sawdust Drying Process: A.This process is mainly used to dry the sawdust from 55% to 10-15%. B.Capacity:5-6Ton/Hour. C.TONY use 1sets of 2.2*24m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 5.8*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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3.Pelleting Process: A.This process is mainly used to product pellets with φ6-8mm. B.Capacity:5-6Ton/Hour. C.The customer chooses 2 sets of TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-160KW with capacity 5-6Ton/Hour. Main Parts: 1).TONY's new Vertical Ring Die Pellet Machine. 2). Cyclone And Bags Dust Collectors. 3).Bearings Automatic Lubrication System. 4). Electrical Cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
4.Cooling Process:
A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃
B.The Customer Chose 1Sets Of TONY Galvanized Cooler Separator With Capacity 5-6Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler Separator With Vibrating Screen.
2）. Cyclone and bags dust collectors.
3）. Fan Blower.
4）. Connect Pipes.
5.Packing Process:
A.This process is mainly used to Packing Pellets To 15-50KG/Bags.
B.The Customer Chose 1Sets Of TONY Automatic Packing Machine With 5-6Ton/Hour.
Main Parts:
1）.TONY's newTONY Automatic Packing Machine.
2）. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
3）. Bags Transportation Conveyors.
4）. Feeding Inlet Silo With 1㎥.
5） .Electrical Cabinets.
6.Palletizer Process:
A.This process is mainly used to Palletizing pellets in bags,which will reduce the labor, and it will effectively improve work efficiency, and realizes automated production.
B.The Customer Chose 1Sets Of TONY Automatic Palletizer Machine With 5-6Ton/Hour.
Main Parts:
1).TONY's newTONY Automatic Palletizer Machine whole set.
2).Natural bag emptying machine:Transfer by mechanical structure.
3).Climbing conveyor:Transfer the material to the transition flat belt to be coded.
4).Downshift system and capture area combination:The finished product is packed through the square roller to complete the whole package.
After the whole package is completed, it is transferred to the waiting area for grabbing.
5).Safety guardrail, pallet limit and safety testing, quantity: 1 set, Material: carbon steel, spray paint.
6).Lift empty tray motor: 4KW.
7).Roller shock transfer system for upper levelling.
8).Lower vibration feed and roller to be grabbed.
9).Tray automatic storage system。
10).Electrical Cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 5-6Ton/Hour Bagasse/Sugarcane Pellet Line According To Cusomer Factor Size
Bagasse can indeed make bio-pellets, as an environmentally friendly and economical biomass energy, bagasse bio-pellets show great potential in energy utilization and environmental protection.
Bagasse, this seemingly useless agricultural waste, actually contains great reuse value. In recent years, with the improvement of environmental awareness and the development of renewable energy technology, the production of bio-pellets from bagasse has become a new energy utilization method.
The production process of bagasse bio-pellets mainly includes pretreatment, crushing, compression and drying steps. First of all, the bagasse needs to be decontaminated and cleaned to ensure the purity of the raw material. The bagasse is then broken into fine particles through a crusher to facilitate subsequent compression molding. Then, the professional biomass pellet machine is used to compress the crushed bagasse into fixed shape particles, and the excess water is removed by drying equipment to improve the stability of the particles.
Bagasse bio-pellets have many advantages. First, it is a renewable resource that is widely available and inexpensive, helping to reduce energy costs. Secondly, the combustion efficiency of biological particles is high, the heat generated is more, and the pollutants generated during the combustion process are less, which is conducive to environmental protection. In addition, the storage and transportation of bagasse bio-pellets are also relatively convenient, which is suitable for energy utilization scenarios of various scales.
In the field of environmental protection energy, bagasse bio-particles have a wide range of application prospects. It can be used as fuel for biomass boilers for heating and hot water production; It can also be used as fuel for power plants, replacing traditional fossil energy generation; In addition, bio-pellets can also be used for heat supply in industrial production. With the continuous progress of technology and the reduction of cost, bagasse bio-pellets will be more and more widely used in the field of energy.
Of course, the promotion and application of bagasse bio-pellets still face some challenges. For example, it is necessary to further improve the production process and equipment to improve the quality and output of biological particles; At the same time, it is also necessary to strengthen policy guidance and market cultivation to promote the wide application of bagasse bio-pellets in the energy field.
In short, the production of bio-pellets from bagasse is an environmentally friendly and economical way of energy utilization, which has great potential and market prospects. With the increasing emphasis on renewable energy and environmental protection, it is believed that bagasse bio-pellets will play an even more important role in the future.
Bagasse/Sugarcane can be used not only for processing biomass pellets for burning heating, but also for processing animal feed. The process of processing bagasse for animal feed is different from the process of processing biomass pellets. For more details, please consult TONY for more quotes and technical parameters.
1. Advantages Of Bagasse Feed Granules
Bagasse pellets are an efficient animal feed. Compared with conventional feed, it has the following advantages:
1). Rich nutrition: bagasse feed particles are rich in protein, fat, carbohydrates and other nutrients, which can meet the growth and development needs of animals.
2) Easy storage: bagasse feed particles can be stored for a long time, not easy to deteriorate, easy to use.
3) Easy digestion: The particle size of bagasse feed particles is uniform and easy for animals to digest and absorb.
4) Easy absorption: The surface of bagasse feed particles is smooth and easy for animals to absorb.
2. Preparation Method Of Bagasse Feed Granules
The production method of bagasse feed granules is relatively simple, which can be made by mixing and processing bagasse, soybean meal, wheat bran and other raw materials. The specific steps are as follows:
1). Raw material preparation: Select fresh bagasse, soybean meal, wheat bran and other raw materials, and mix them according to a certain proportion.
2) Crushing: the mixed raw materials are crushed so that they reach a certain granularity.
3) Mixing: the crushed raw materials are fully mixed to ensure the uniform distribution of various raw materials.
4). Add water: Add an appropriate amount of water to the mixed raw materials to make it have a certain humidity.
5). Pressing: Put the raw material after adding water into the press and press it into a granular shape.
6) Drying: the pressed particles are dried to achieve a certain moisture content.
7). Packaging: Pack the dried particles and store them in a dry and ventilated place.
3. Conclusion
Bagasse pellets are a kind of efficient animal feed, which has the characteristics of rich nutrition, easy storage, easy digestion and easy absorption. The production method is simple, and it can be made by mixing bagasse, soybean meal, wheat bran and other raw materials. For pigs, cattle, sheep and other animals have a good effect, worth promoting and using.
Baggasse/Sugarcane pellets: A new choice for urban biomass fuel!
1. Characteristics Of Sugarcane Dust Pellets
Pulverized sugar cane is a fuel made of cane bagasse waste, which is pressed into a cylindrical shape by a machine. Compared with traditional coal fuel, sugarcane powder has the following characteristics:
1) Green environmental protection: sugarcane powder is a kind of biomass fuel, does not contain harmful substances such as sulfur and nitrogen, will not produce harmful gases such as carbon dioxide after combustion, no pollution to the environment.
2) Energy saving and emission reduction: sugar cane powder has high calorific value and high combustion efficiency, which can effectively save energy and reduce greenhouse gas emissions such as carbon dioxide.
3) Resource utilization: sugar cane powder is a kind of waste material, through processing into pellet fuel, can realize the reuse of resources, reduce waste.
2. Advantages Of Sugarcane Powder Pellets
As a new type of biomass fuel, sugarcane powder has the following advantages:
1) Price advantage: The raw material of sugarcane powder particles comes from sugarcane bagasse waste, which has low cost and more favorable price compared with traditional coal fuel.
2) Good stability: the combustion stability of sugarcane powder particles is good, and it is not easy to produce explosion and other safety hazards.
3) Wide applicability: sugarcane powder can replace traditional coal fuel and is widely used in the combustion of urban biomass boilers or biomass power plants.
3. Application Prospect Of Sugarcane Powder In Urban Biomass Energy Field
With the continuous improvement of environmental awareness, the application of urban biomass energy is more and more extensive. As a new type of biomass fuel, sugarcane powder has the advantages of price advantage, good stability and wide applicability, and the future application prospect in the field of urban biomass energy is very broad.
In short, sugarcane powder is a kind of green environmental protection, energy saving and emission reduction, resource utilization of new biomass fuel, with price advantages, good stability, wide applicability and other advantages, the future in the field of urban biomass energy application prospects are very broad.
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