TONY Pellet Machine TYJ560-II-90KW With Capacity1-1.5Ton/Hour
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TONY Sawdust Pellet Machine is applied to the materials with low adhensiveness and low shaping rate such as rice husk, sunflower seeds husk, peanut shell husk, and other nut shell and fruit shells, this pellet mill is widely used in the biomass-energy fules plant, power plant, wood processing plant, it is the ideal pressing shaping machine with low investments and high profit. Since it requires less investment and yield quicker result and that no risk,Vertial Ring-die Wood Pellet Machine for sale is an ideal dense compression molding equipment. |
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TONY's Sawdust Pellet Machine mainly composed of 4 parts: 1.TONY Sawdust Pellet Machine. 2. The rollers automatic lubrication system contains galvanized grease storage barrel. 3. Dust bag collect system, including fan and pipe and dust collection bucket. 4. Electrical control system for all the above equipment. |
Sawdust Pellet Machine is the key equipment of biomass wood pellet plant.Tony biomass pellet machine which belongs to a vertical annular pellet processing equipment. When working, the mold is static, the rollers are rotating, and pressure is generated forcing loose material through the mold hole. This machine is mainly used for pressing soft and hard wood into biomass particles without any additives. The specific process is as follows:
1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the Pellet Machine.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging: The granular products are feed into the discharge port to produce the products of the Pellet Machine.
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TONY Pellet Machine On Show |
TONY Pellet Machine On Clinets Site |
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Wood Pellet Machine |
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Main Parts. 1.TONY Reducer Transmission With Horizontal Motor TYJ560-II model . 2.Automatic lubricating system 3.The dust and cooling system 4. Electrical control system for all the above equipment. |
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Name |
Model |
Power |
Capacity |
Weight |
Machine Size |
Remarks |
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Wood Pellet Machine |
TYJ560-II |
90KW |
1-1.5TPH |
6.1T |
2600*1300*2300M |
ReduceTransmisssion |
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NO |
Model |
Power |
Capacity |
Weight |
Machine Size |
Remarks |
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1 |
TYJ560-II |
90KW |
1-1.5TPH |
6.1T |
2600*1300*2300M |
Reducer Transmission |
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2 |
TY720 |
160KW |
2.5-3TPH |
7T |
2900*1300*2400MM |
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1. Vertical die, feeding vertically; No arching of raw amterials, easy for heating dissipation; 2. Die fixed, rollers rotating, materials centrifugal, evenly distributed around; 3. Double-layer dies, up and down dual-use, high capacity, saving energy. 4. Independent automatic lubrication system brings a good bearing lubrication effect. 5. Feeding system has a frequency conversion device and achieves the adjustable of feeding speed. It can promise the different materials. 6. Silent bearing, imported wear-resistant and temperature-resistant fluorine rubber oil seal 7. Suitable for a wide range of raw materials, suitable for wood, straw, fiber and rice husk, peanut shell, etc. 8. TONY all parts are made of fatigue - and wear-resistant high quality materials used in heavy machinery. |
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1. TONY wood pellet machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber. 2. TONY uses a well-known brand of Reducer, the output is higher, and the power consumption is lower. 3.TONY Pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine. 4.TONY Pellet machine the ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency. 5.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed. 6.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation. 7.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets. 8.With HUIXIN Brand Bigger Reducer. |
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TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for. You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy! To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price! Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production. |
TONY pellet machine is very suitable for raw materials such as:
1. Wood waste: tree branches, trunks, barks, sawdust, etc.
2. Agricultural Residues: Crop straw: cornstalk, wheat straw, rice straw, cotton straw, rice husk, sunflower seed husk, peanut shell, etc.
3. Others waste: EFB, PKS, bagasse, Coconut, Cocoa husk
Size: All the raw materials must be crushed into sawdust (less than 5mm)before going into pellet mill
Moisture: Generally, 10-15% is best for quality biomass pellets.
Pellet fuel is produced by pressing raw materials such as wood chips and straw under pressure at normal temperature using a roller and a ring die. The density of raw materials is generally about 0.6-0.8, and the density of pellets after molding is greater than 1.1, which is extremely convenient to transport and store. At the same time, its combustion performance is greatly improved,reducing human dependence on petrochemical energy and atmospheric emissions.
1.Feed for livestock in large farms, easy to store and transport;
2. Civil heating and domestic energy, clean, pollution-free, easy to store and transport;
3.Fuel for industrial boilers and kilns, replacing coal and gas, and solving environmental pollution;
4.It can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants.
1.Reducer Transmission With Horizontal Motor;
2.Vertical Die , Feeding Vertically. Arching of raw materials, easy for heating dissipation;
3.Ring Die fixed, rollers roating,material centrifugal,evenly distributed around;
4.Double-layer ring dies, up and down dual-use, high capacity, saving energy;
5.Slient bearing and imported heat and wear resistant fluorine rubber oil seals;
6.Independent lubrication, high pressure filtration, clean and unblocked;
7.TONY Pellet Machinr with the automatic lubricating system that the grease is injected and filtrated automatically, which can ensure the long time working without stop;
8. The dust and cooling system that can reduce the dust during it wotking and improve the woking environment.
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1.Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY. 2.The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced. 3. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die. 4.The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers. 5. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer. |
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Main Pellet Machine 1.Reducer Type 2.Capacity:1-1.5T/hour (It depends on clients raw materials) 3.Power:90kw+3kw |
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Automatic Lubrication System for Rollers Bearings. 1).Automatic Grease lubrication system for rollers bearings and main shaft bearings. 2).It can keep the pellet machine in maintenance for 20 hours. |
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Bag and dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2.There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.Dust bag collect system, including fan and pipe and dust collection bucket. |
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Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose Schneider and Siemens electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3.The control panel has 3 sound and light buzzers.One is the lubrication fault alarm indicator. When the automatic lubrication system of the roller and the automatic lubrication pump of the gear box are not started or fail during operation or are overloaded during operation, the alarm indicator will light up.One is when the automatic lubrication system of the roller is overpressured, the alarm indicator will light up.One is when the main machine of the pellet machine is overheated, the alarm indicator will light up. 4.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact Tony to obtain the price difference of the variable frequency control cabinet. |
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Lifting Crane Disassembling ring die and rollers is more convenient and fast, which can save time and reduce costs. |
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Motors 1.TONY Motors uses Qingdao SHUOBO Brand. 2.The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor. |
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Ring Die 1. Materials:Bearing Steel GCr13; 2. The professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours |
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Roller Group 1.Materials: Bearing Steel GCr13 2 Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or fourrollers are used. 4. High strength, not easy to damage, reduce the cost of enterprises |
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Roller Shell 1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used. 4.Long service life, low maintenance rate 5.Tony all use high-quality materials, reliable quality 6.High energy utilization, improve production efficiency 7.High hardness, wear resistance, corrosion resistance |
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Bearings 1.Genuine Haerbin bearings 2.The bearing plays a supporting and friction reducing role in the roller assembly of thepellet machine, ensuring that the roller can rotate smoothly 3. Bearing quality is reliable, long service life 4. Normal operation requires only a small amount of lubricant 5.Low friction resistance, low power consumption, high mechanical efficiency, easy to start. |
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1.Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.
2.Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.
3.Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.
4.Pelleting: The dry material is pressed at high temperatures to create dense pellets.
5.Cooling: Freshly-made pellets are cooled down to harden.
6.Packaging: Finally, pellets are packed for transport and storage, in either small or bulk quantities.
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1.Reducer Transmission With Horizontal Motor. 2.Spindle is made of Germany structual alloy steel by forged. 3.2 Rollers. Forged alloy steel spindle. Spindle is hard to be broken. 4.Japan heat and wear resistant fluorine rubber oil seals. 5.TONY Pellet Machine Has Automatic Lubrication System With Bag Dust System. The latest TONY Pellet Machine is equipped wirh Automatic Lubrication System and Spindle Lubrication to achieve automatic dixed time lubrication during the operation of the pellet machine, ensuring the service life of bearsings and reducing the frequency to bearing reliacement. 6. TONY Pellet Machine Uses China Famous Bearing Brand Harbin Bearings. The latest TONY Pellet Machine adopts genuine Harbin Bearings to ensure service life of bearings and pellet machine. |
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24 Hours Online Service. -Inquiry will be replied within 2 hours. -All-the-way tracking service offered from placing order to delivery. -Free training for operation, debugging and daily maintenance. -We can provide professional guide installation. -One year warranty and all-round after-sales service. -Customized design and flow chart are available for our clients. -Independent R&D team and strict & scientific management system. |
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TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.TONY brings together a group of outstanding scientific research, production and management talents, creating a united and progressive, efficient and strict team. At present, the company′s product sales have covered nearly the world, including: Russia, Japan, South Korea, France, Germany, Italy, Romania, Bulgaria, Malaysia, Vietnam, Thailand, Singapore, Cambodia, Indonesia, Iceland and other countries and regions. Unanimously praised by users at home and abroad. We promise to let customers get the maximum benefit with the lowest investment! |
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