Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:18Ton /Hour

3.TONY Brand 18Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Large Hydraulic Storage Silo,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2470KW

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

1.The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Dried grass pellet processing equipment primarily consists of a crusher, pulverizer, dryer, pelletizer, cooler, and packaging machine. First, the baled wet grass is broken up using a crusher. A high-efficiency pulverizer then pulverizes the material into sawdust.  The dried material is then fed into a biomass pellet machine, where it is extruded into pellets using a die and rollers. A pellet cooler then cools the pellets, saving space and processing time while making them easier to package and transport. Finally, a packaging machine packages the cooled pellets for easy storage and transportation.

2.Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1)The Dried Hay/Grass/Alfalfa pellet processing equipment is characterized by high efficiency and low energy consumption, enabling rapid processing of biomass raw materials into fuel pellets and improving production efficiency.

(2)This pellet mill is equipped with various sizes of molds, allowing for selection of appropriate molds based on different biomass raw materials, thus improving processing adaptability.

(3)This biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4)The pellet biomass fuel processed by the Dried Hay/Grass/Alfalfa pellet processing equipment has stable quality specifications and meets production standard requirements.

3.Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1)Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2)Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3)Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4)Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

TONY Brand 18TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 18Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

1. Project Name: Dried Hay/Grass/Alfalfa Pellet Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 18TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132KW, Effective Hammer Mill- TFD75-132-132KW, TONY Large Hydraulic Storage Silo,TONY Pellet Machine-TYJ760-III-200KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

3D图 图1-长宽

3D图  图2-高

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Straw Cutter	Effective Hammer Mill	Large Hydraulic Storage Silo
1.To Grind Dried Hay/Grass/Alfalfa Bales Diameter  ≤2.2m Into 60-70mm Dried Hay/Grass/Alfalfa Pieces 2.Model:TPX2500-132KW*4Sets 3.Capacity:4.5-5Ton/Hour/Set	1.To Crush 60-70mm Dried Hay/Grass/Alfalfa Pieces Into 8-14mm Dried Hay/Grass/Alfalfa Dust. 2.Model: TFD75-132-132KW*4Sets 3.Capacity:4-5Ton/Hour/Set	1.To Storage Dried Hay/Grass/Alfalfa Dust Before Pellet machine 2.Model: TCY-20*2sets  3.TONY Uses Galvanized Material
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Hay/Grass/Alfalfa Dust Into 6-8mm Biomass Pellets 2.Model:TYJ760-III-200KW*6Sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-4*2Sets  3.Capacity:18Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD*2Sets  3.Capacity: 18Ton/Hour

3D图  图3

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 2.2m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132KW models *4sets

C.Capacity:4.5-5ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75-132-132KW *4sets

C.Capacity: 18tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                       

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200KW *6sets

C. Capacity:18tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2 sets

C.Capacity:18tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 18tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

1.Waste Utilization, Unlimited Business Opportunities

In the countryside, waste such as dried hay/grass/alfalfa can be found everywhere, which used to be considered useless, but now become valuable raw materials for fuel pellet processing plants.

Through specific processing processes, these wastes can be converted into efficient and environmentally friendly fuel particles, which become hot products on the market. With the increasing severity of global environmental problems, the use of traditional coal and other energy sources has been limited, and biomass fuel particles, as a clean and renewable energy source, have gradually been favored by the market. It not only has high combustion efficiency, but also emits less pollutants, which is in line with the policy orientation of energy conservation and emission reduction.

2.Broad Market Prospects

The market prospect of fuel pellets is very broad.

On the one hand, with the development of the economy and the improvement of living standards, the demand for clean energy is growing, and biomass fuel particles, as a new type of clean energy, have great market potential. On the other hand, compared with traditional coal resources, biomass pellet fuel is clean and sanitary, low pollutant emissions, and can greatly alleviate the global energy shortage

At present, fuel particles have been widely used in home heating, industrial boilers, biomass power plants and other fields. With the continuous progress of technology and the continuous development of the market, the application range of fuel particles will be further expanded.

Advantages of Dried Hay/Grass/Alfalfa Biomass Pellets

1. Advantages as Feed

(1)High Nutritional Value:Dried Hay/Grass/Alfalfa pellets are rich in protein, minerals, and various vitamins, especially vitamin K, which aids in animal digestion and absorption.

(2)Good Palatability:The pellet shape facilitates chewing by livestock, and the release of aroma during processing enhances palatability.

(3)Easy Storage and Transportation:Pellet-shaped Wet Hay/Grass/Alfalfa pellets are easy to store and transport, reducing waste.

(4)Reduced Environmental Pollution:The raw materials are clean and hygienic, preventing environmental pollution.

2.Advantages as Fuel

(1)High Calorific Value:Biomass pellet fuel has a high calorific value, especially after carbonization, where the calorific value is even higher.

(2)High Purity:Biomass pellets contain no other non-heat-generating impurities, resulting in high combustion efficiency.

(3)Environmental Friendliness:Biomass fuel is virtually sulfur-free. When used in biomass solid fuel boilers, it meets boiler flue gas emission requirements without desulfurization. The flue gas dust has good hydrophilicity and is easy to remove.

(4)Economic Benefits:The combustion of biomass fuel can produce high-quality organic potassium fertilizer, resulting in considerable economic benefits.

In conclusion, Dried Hay/Grass/Alfalfa biomass pellets offer significant advantages whether used as feed or fuel, meeting animal nutritional needs while providing an efficient energy solution.