Stamping Briquette and Pellet Machine_Briquete Machine_Products

1.The machine can produce the pellet or briquette with different diameter die, which can be easily replaced. such as φ8mm, φ10mm, φ22mm, φ30mm, φ55mm, φ65mm, φ70mm, φ85mm；

2.According to the mechanical stamping design, the briquette density is about 1.0-1.3g/cm3 with high temperature, high pressure, and high frequency.

3.Moisture Content of Raw materials should be 10-15 %,

4.Stamping Biomass briquetting & Pellet machine is mainly used to process solid waste generated in daily life or activities that provide services for daily life into blocks or rods after being crushed. The pressed finished product has high density and small volume, which is convenient for loading and transportation.

5.Moisture of raw materials should be 10-15%. If not, the raw material must be dried.Moisture: Generally, 10-15% is best for producing good quality wood pellet.

The working principle of the integrated pellet press is to realize the briquetting and granulation of raw materials by combining the functions of the briquetting machine and the pellet machine.

Specifically, The Integrated Pellet Press Mainly Includes The Following Core Parts:

Feed Port: the channel for the raw materials to enter the machine, equipped with an adjustable baffle to control the flow rate.

Crushing Chamber: the raw materials are crushed into fine particles through the friction and impact of the high-speed rotating blade and the fixed liner.

Granulation Chamber: It is composed of multiple screens of different specifications. Adjusting the screen specifications can produce particles of different sizes.

Discharge Port: the channel for the discharge of particles, equipped with an adjustable gate to control the flow rate.

Transmission System: including motors, reducers and transmission shafts to ensure the normal operation of the machine.

In addition, the integrated pellet press also adds a raw material filtering device, which uses the rotation of the extrusion roller and the baffle to drive the filter plate to reciprocate and lift and slide, accelerate the screening of raw materials, and improve the filtering efficiency.

Main motor power	90kw
Total power	110kw
Mold specifications	8mm、10mm、35mm、70mm、75mm、110mm
Actual power consumption (per ton)	About 40 degrees of electricity (granules within 37 degrees, briquette within 32 degrees)
Weitht	9000KG
Specifications (mm)	400038003000
Molding rate	≥90%
Product water content	10%-15%
Block size	Length ≥15mm, diameter ranges from 8mm to 110mm
Production efficiency	10-22mm: 1.5-2t/h 75-110mm: 1.8-2.5t/h
Product density	1.1-1.3g/cm³
Cooling water tank volume	≥2 m³

The advantages of the pellet briquetting machine are reflected in the following aspects:

‌High Efficiency‌: The pellet briquetting machine adopts a reciprocating stamping water-cooling circulation system designed based on the principle of automobile engines. It can work 24 hours a day without interruption, has high production capacity, and can produce 0.8-1.5 tons of biomass fuel per hour‌.

‌Versatility‌: This equipment can not only produce pellets, but also produce briquette of various specifications to meet the needs of different customers. For example, it can produce products with diameters of 8mm, 10mm, 22mm, 65mm, 70mm, 75mm and other specifications‌.

‌Low Energy Consumption‌: The pellet briquetting machine focuses on energy efficiency in design, has a low failure rate, is simple to operate, has low maintenance costs, and is suitable for large-scale production‌.

‌High Stability‌: It adopts high-temperature and high-pressure mechanical stamping design, automatically adjusts the pressure angle, ensures stable discharge molding, and has a long mold life.

Advantages compared with flat die and ring die pellet machines

1. It adopts the stamping principle, no suffocation, no material blocking, low energy consumption and high forming rate.

2. It adopts oil circulation lubrication, no grease, and low lubrication cost.

3. It is easy to disassemble and assemble the mold and punch, easy to use and maintain, and the mold cost is super low.

4. Flat die machines and ring die machines use roller rolling, which is easy to wear and high maintenance cost.

5. The use of advanced technology design, can achieve high efficiency production. Continuous uninterrupted work for 7*24 hours, greatly improving production efficiency.

6. The equipment can not only produce particles, but also press molding, to achieve a multi-purpose function. This flexibility allows the equipment to adapt to many different raw materials and production needs.

7. Low energy consumption during operation helps to reduce production costs and reduce environmental impact

1. Various crop straws - cotton stalks, corn stalks, bean stalks, sorghum stalks, millet stalks, rice husks, peanut shells, etc.

2. Wood fiber - bagasse, wine pomace, pulp mud, forage grass, bark, bamboo chips, sawdust, leather scraps, olive residue, furfural residue, etc.

The following is a more detailed test process of the pellet press:

1. Preparation Before Testing

Equipment inspection

Appearance inspection: Check the pellet press for obvious damage or deformation, tight connections, and proper grounding to avoid leakage. Lubrication system inspection: Check lubrication parts like bearings and gears for sufficient grease or oil.

Raw material preparation

Measure raw material characteristics: Generally, the water content of biomass raw materials is more suitable at 10% - 15%.Then, to choose appropriate test raw materials: Prepare granular raw materials according to the design purpose of the pellet press.

2. No-Load Test:

Operation time: Let the equipment run at no load for 30 minutes - 1 hour

3. Load Test

4. Inspection And Summary After The Test

Drying until the moisture content of the raw materials is about 15% → (wood chips) crushed within 0.1 cm → (frequency conversion technology) feeding → briquetting → packaging and storage

Density Of Briquette	1.1-1.3g/cm3
Combustion Value	3700 kcal----5000 kcal
Sulfur Dioxide Emission	0.38% is 1-3% lower than the national standard, and carbon dioxide emission 0.22% is far lower than the national standard emission
The Ash Content	3.6%, which can be recycled as agricultural potash fertilizer, realizing the green recycling required by relevant departments

1. Biomass Energy Field: Biomass particles such as straw, wood chips, rice husks, etc. can be pressed into block fuels, which are convenient for storage, transportation and combustion, and improve the utilization efficiency of biomass energy.

2. Feed Processing Field: It is used to press feed raw materials such as corn flour and soybean meal into pellet feed, increase the density and stability of feed, and facilitate animal feeding and digestion.

3. Pharmaceutical Field: In the pharmaceutical process, drug particles can be pressed into tablets or pills, which is convenient for drug packaging, storage and administration.

4. Chemical Field: Some chemical raw materials are pressed into blocks for transportation and subsequent processing.

You get what you pay for.

The price always depends on the value. Because the Pellets Burner market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note:

if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

1. The equipment's enhanced water cooling cycle enables the machine to work continuously 7*24 hours a week. With longer running time, the customer's payback period is shorter. (All major host components are oil-lubricated and water-cooled. The hydraulic system cools the oil in the oil pool.)

2. The width of the equipment body is shortened, and the spindle is thickened to enhance the strength of the equipment and the service life of the machine, and better play the machine's operating performance

3. The company has a variety of mechanical processing machines (turning, milling, planing, grinding, boring machines) and equipment optimized for various components.With unified quality inspection personnel and unified standards.

4. The spindle design has changed the previous parallel design to make it easier to replace the machine bearing after damage.The machine design prototype has been running in China for 18 years.

5. Except for the pulley, motor and reducer, all parts are processed by the machine itself. The company's internal coordination can best find the possible problems of the machine. Each department's R&D department timely discovers and corrects these problems to ensure they won't occur during machine use (the main motor has obtained the CE certification standard).

6. The main speed of feeding is controlled by the big dragon of the main machine. The feeding is more uniform and the speed is more visual, avoiding the blockage of the large silo on the main machine before, and solving all avoidable problems before entering the machine.

7. One machine can be used for multiple purposes. It can produce 8mm 10mm 22mm 70mm 75mm various specifications of particles and briquettes.

8. The subsequent processing of the mold follows strict standards and specifications to make the service life of each set of molds reach the best state.

Contact and communicate to understand the equipment, visit the equipment with a prototype, use the equipment on site, sign a purchase agreement, pay a deposit, train the equipment first, inspect the equipment before delivery, deliver the equipment after inspection, transport the equipment, install the equipment, train the operator again, and start one year of after-sales service.

Our company adheres to the principle of quality first and reputation first. Welcome colleagues and friends from all walks of life to cooperate with us.

With the integrated pellet briquetting machine, the company has become the first biomass energy equipment manufacturer in the industry to try and succeed. It is an innovation of traditional equipment, and it is a major breakthrough in terms of quality, stability, energy consumption and production capacity. It has opened up a new era of biomass energy pellet briquetting. The product has been rapidly promoted with a high standard of recognition, attracting merchants from all over the country to gather in Jinan. TONY products have outstanding advantages, with 8mm, 10mm, 22mm, 65mm, 70mm, 75mm briquetting in various specifications, which can be produced 24 hours a day. All products are fully realized by one machine to meet all the needs of different end customers.

With the advent of TONY biomass briquette fuel technology and equipment, there is a good way to transform and utilize combustible biomass such as straw! It will definitely have a broad market prospect!

1. Raw Materials Are Everywhere: crop straw, leaves, dead branches, sawdust, weeds and other combustible biomass can be used as raw materials for biomass briquette fuel, which are everywhere, endless and inexhaustible.

2. The Cost Of Making Biomass Briquette Fuel Is Low: the cost of raw materials is almost zero; the equipment for making biomass briquette fuel is not large and easy to operate. Rural idle labor can be employed after simple training, and the labor cost is very low.

3. The Application Range Of Biomass Briquette Fuel Is Wide: biomass briquette fuel blocks and granular biomass briquette fuel are easy to use and suitable for both units and families; the combustion effect is good, and cooking, heating, and bathing are all needed, especially for biomass power plants!

4. Biomass Briquette Fuel Has Both Environmental Benefits: turning straw into waste not only increases income for farmers, but also protects the environment, solves the problem of straw treatment at all levels, and is strongly supported by policies.