Large Pellets/Grain Silo_Storage Equipment_Products

TONY Large Pellets/Grain Silo, also known as cone-bottom steel silo, cone-bottom steel silo or cone-bottom steel silo, is a galvanized corrugated plate assembled steel silo with cone-bottom, which is divided into three parts: bin top, bin body and cone bottom. It is mainly used to store granular products with good free flow, such as corn, rice, wheat, soybeans, feed particles and plastic particles.

TONY Large Pellets/Grain Silo is erected on the supporting steel frame structure, allowing the stored products to be easily self-unloaded under gravity. The wall of the silo is corrugated, the inner wall is smooth and there are no steps or flanges, so that the stored grain is easily discharged from the silo. The Silo has a certain height with the ground, so as to prevent the storage material from being wet and make the adjacent steel silo interconnected through the transfer device, so as to facilitate the extraction of Grain on demand.

If the grain in the silos corresponds to the silo design, conical hoppers attached to the bottom of these silos enable simple metered unloading. If flow is to be properly controlled, metal silos with tapered bottoms must be designed in order to measure the material they are to hold. Cone-bottom metal silos can be galvanized or painted to resist corrosion.

The silo of the cone-bottom grain steel plate silo, the ring reinforcing band and the supporting steel frame are refined by hot-dip galvanized corrugated steel plate. The bottom cones of the grain steel silos manufactured by TONY Storage are designed according to D-4097 or ASTM D-3299. Depending on the food and materials stored, the cone bottom Angle is usually designed to 45º and 60º, the structure of the cone bottom of the steel bin depends on the type of product to be stored, in general, free-flowing grain grains such as corn, wheat, soybeans and feed particles are designed to 45° cone bottom, and powder or other hard-to-flow materials are suitable for 60° cone bottom.

1.TONY Large Pellets/Grain Silo for the foundation part The foundation form should be in accordance with the original architectural design, just like we build buildings. Geological prospecting should be done first, and according to the geological prospecting report, whether to drive piles and what kind of pile foundation should be made. The foundation can carry all the weight above, that is, the ground endurance meets the bearing requirements. Construction sequence of foundation engineering: levelling site - measuring and setting out - mechanical excavation for external soil transport, manual excavation - artificial troughs - bedding concrete - foundation surrounding brick formwork - bottom floor leveling mortar - bottom floor waterproofing - bottom floor waterproofing protective layer - steel silo embedded installation - steel binding - mechanical connection of steel joints - steel bar insertion wall - steel bar position of composite column wall - concrete pouring on bottom floor. According to the above introduction, there is no difference in the foundation and building construction of large steel silo, but because the special structure of the steel silo is a circular cylinder with overall symmetry, it can ensure safe use as long as the micro-dynamics of the material entering and leaving the warehouse are fully guaranteed.
	2.TONY Large Pellets/Grain Silo (1) Steel bin components: from top to bottom, equipment platform, platform pillar, platform bearing dust collector, feed pipe and so on. (2) The ball plate roof, the roof consists of several common forms such as grid structure, truss structure, conical structure, the roof is set with safety guardrail, bridge and other facilities, steel plate warehouse steel structure truss span arch has design requirements according to the requirements of the design. (3) Large steel silo body steel components include: according to the diameter of the steel barrel, the height of the library, steel platform, steel stair, steel railing, trestle and so on. It is mainly composed of cylinder column (channel steel, steel pipe), ring bar (channel steel, T-shaped steel), steel plate round cylinder (/C/D/E steel plate) and so on. It is important that the design and steel plate material comply with codes and standards. Tube in the university discipline is the thin-body steel structure specialty. Now there are majors abroad.
3.TONY Large Pellets/Grain Silo homogenizing discharge system Homogenization and discharge is an important part of the process of modern steel silo production, and it is also a place where we study more. First, the homogenization part, the wind of the homogenization roots fan enters the warehouse body through the pipeline, is controlled by the solenoid valve, the gate valve, and enters the gasification pipe in the warehouse body (some use the inflation box, which was widely used earlier. The gasification pipe now developed and used is also called fluidization rod, and the fluidization rod process is rolled out of the 6mm hole of the strip steel and welded into nd45 or nd50 round pipe, then galvanized anti-corrosion, wrapped steel pipe filter cloth and stainless steel corrugated mesh, the production is more complicated), the gas out of the hole of the gasification pipe homogenizes the material in the warehouse. Then it is transported to the low pressure area of the decompression chamber for the homogenization chamber, the homogenization chamber is below the discharge port, so as to complete the homogenization process.
	4.TONY Large Pellets/Grain Silo supporting equipment Bucket elevator, referred to as bucket lift, is divided into belt bucket elevator, plate chain bucket elevator, chain bucket elevator, etc., is composed of hopper, drive device, top and bottom drum or sprocket, belt (or traction chain), tensioning device and housing. Bucket elevator is a continuous conveying equipment that uses a hopper uniformly fixed on a belt or chain to vertically lift bulk flowing materials from a low place to a high place. Bucket elevators are widely used in grain plate silo systems to lift stored materials to specified heights. As an important part of the grain steel plate warehouse warehousing automation system, the bucket elevator accepts the control instructions and begins to move continuously up and down under the motor drive, moving to the hopper at the bottom of the bucket elevator to scoop up the material, with the conveyor belt or chain lifted to the top, around the top wheel after the downward flip, the bucket elevator will pour the material out. Bucket elevator has belt drive and chain drive two ways, bucket elevator is generally equipped with a housing to prevent dust flying in the bucket elevator.

(1) 25º Angle High Strength Sealing Bin Top

The top of the cone-bottom grain steel plate warehouse is supported by radiating umbrella steel structure. Professional sealing technology ensures close connection between roof and side wall for stability and impermeability under design load of large span, keeping stored materials dry.

(2) Cylindrical Silos

Prefabricated cone-bottom grain steel plate silo is made of galvanized steel S350GD with high elastic tolerance and 600g/m² zinc coating. Corrugated wall plate with reinforced perimeter. Smooth inner wall, no steps or flanges. Silo has height from ground for easy grain discharge.

(3) Galvanized Plate Conical Bin Bottom

The conical bin bottom is assembled from prefabricated galvanized steel plate, and the specially designed reasonable structure provides high strength and stiffness, so that the steel bin is stable and reliable support, and can maintain a service life of up to 28 years. The 45º conical bottom is easy to unload feed pellets and other fine materials by its own weight.

(4) Safe And Convenient Ladders And Access Ports

TONY Warehouse ladders, made of high-strength galvanized sheet with roll-formed sides and stamped rungs, eliminate rung rotation and facilitate climbing to access ports or bin tops for viewing grain storage, checking bin top condition and inspecting scraper conveyor.

(5) Check The Door

The inspection door is generally designed and installed on the top and side of the steel silo, and the inspection door is generally designed to be a square switch that can be easily switched, and the content and condition of the grain can be checked through a flexible lid to fully prevent water seepage and ensure the safety of stored food and materials.

(6) Insulation Layer

Conical grain steel silos can be installed with insulation layers for special storage needs. It used in areas with large day-night temperature differences, wet places like beaches, and cold climates. The insulation layer typically has three layers: hot dip galvanized corrugated steel silo, high-quality thermal insulation rock wool, and colored steel or galvanized sheet.

TONY Large Pellets/Grain Silo Type Models
1. The volume of a single cone-bottom grain steel silo designed and manufactured by TONY Warehouse ranges from small 20m³ to large 1,875m³ 2. Multiple cone-bottom steel silos can be composed of steel silos 3. Integrated control through TONY's own developed control system to meet your grain storage needs.
NO.	Model	volume	capacity	*Film Ring**	Altitude（m）
NO.	Model	volume	capacity	*Film Ring**	Ring beam height	Cornice height	Total height
Φ9.1 m series (Φ9167 )
1	9.1×7c	666	512	10×7	5.43	13.325	15.45
2	9.1×8c	740	569	10×8		14.445	16.57
3	9.1×9c	813	626	10×9		15.565	17.69
4	9.1×10c	886	682	10×10		16.685	18.81
5	9.1×11c	960	739	10×11		17.805	19.93
6	9.1×12c	1034	796	10×12		18.925	21.05
7	9.1×13c	1108	853	10×13		20.045	22.17
8	9.1×14c	1182	910	10×14		21.165	23.29
Φ10.0 m series (Φ10089)
9	10.0×8c	914	703	11×8	5.89	14.905	17.24
10	10.0×9c	1003	772	11×9		16.025	18.36
11	10.0×10c	1092	840	11×10		17.145	19.48
12	10.0×11c	1181	909	11×11		18.265	20.6
13	10.0×12c	1271	978	11×12		19.385	21.72
14	10.0×13c	1360	1047	11×13		20.505	22.84
15	10.0×14c	1449	1115	11×14		21.625	23.96
16	10.0×15c	1539	1185	11×15		22.745	25.08
Φ11.0 m series (Φ11001 )
17	11.0×8c	1112	856	12×8	6.33	15.345	17.89
18	11.0×9c	1218	937	12×9		16.465	19.01
19	11.0×10c	1324	1019	12×10		17.585	20.13
20	11.0×11c	1430	1101	12×11		18.705	21.25
21	11.0×12c	1536	1182	12×12		19.825	22.37
22	11.0×13c	1643	1265	12×13		20.945	23.49
23	11.0×14c	1749	1346	12×14		22.065	24.61
24	11.0×15c	1855	1428	12×15		23.185	25.73
All sizes can be customized according to customer needs

1. Cost:

TONY Large Pellets/Grain Silo light weight, less consumables, so reduce the basic cost.

2. Standardization :

TONY Large Pellets/Grain Silo has a high degree of standardization. It can be made into standard parts based on domestic materials for standardized, serialized production and can be combined arbitrarily into various warehouse types as required by users.

3. Installation:

TONY Large Pellets/Grain Silo is simple and fast, all steel bin components, are bolted connection, fast installation, short construction period.

4. Storage:

TONY Large Pellets/Grain Silo is easy to achieve automation, steel silo has supporting equipment, can be configured according to the use of requirements into the warehouse, out of the warehouse, ventilation, drying, temperature measurement, measuring full and other equipment, to achieve the purpose of safe grain storage.

5. Disassembly:

TONY Large Pellets/Grain Silo simple disassembly, easy maintenance, local board damage can be replaced.

6. Life:

TONY Large Pellets/Grain Silo low cost, suitable service life. It is only 35% to 50% of the reinforced cement warehouse, and the service life can reach more than 30 years.

TONY Bucket Elevator is made of high quality wear-resistant steel plate and high strength plastic bucket precision manufacturing, its structure is reasonable, reliable operation, efficient handling, easy installation, long life, the main performance and parameters in line with the standard JB3926-85 "vertical bucket elevator". TONY Storage can design and manufacture a variety of bucket lifts for you according to the characteristics and process requirements of the bulk material.

As an essential component of the grain steel plate warehouse warehousing automation system, the Bucket Elevator plays a crucial role. It accepts control instructions and commences continuous up-and-down movement under the drive of a motor. As it moves, it reaches the hopper at the bottom of the Bucket Elevator and scoops up the material. With the conveyor belt or chain, the material is lifted to the top. After going around the top wheel, it undergoes a downward flip, and the Bucket Elevator then pours out the material. There are two drive methods for the Bucket Elevator: belt drive and chain drive. Generally, the Bucket Elevator is equipped with a housing to prevent dust from flying within it. This housing not only serves the purpose of dust containment but also helps maintain a clean working environment around the Bucket Elevator. The proper functioning of the Bucket Elevator is crucial for the efficient operation of the entire grain steel plate warehouse warehousing automation system.

Please contact TONY for details and price difference.

1. Integrated Design

TONY Warehouse set more than 10 years of industry experience in accordance with national standards to optimize design and manufacturing, to ensure product quality;

2. Simple Structure, Reliable Operation.

Advanced design principles and processing methods ensure the reliability of the machine operation, trouble-free time of more than 20,000 hours;

3. Efficient Drive, Low Power

The use of inflow feeding, induced discharge, greatly reduce the ineffective power loss;

4. Wide Range Of Promotion

Bucket lifts are capable of handling different small particle materials, including powder, particles and block materials;

5. Large Capacity

Bucket elevator series are available in a variety of specifications. Lift range is 10-800m³/ h;

6. Long Service Life

7. Low Mechanical Wear

The material is rarely scattered during feeding and unloading, which reduces mechanical wear;

8. Lift High

This series of chain hoist has moderate speed, smooth operation, and adopts high strength wear-resistant chain of plate chain, which can reach a high lifting height (up to 40-50m);

9. Good Sealing, Less Environmental Pollution

Bucket elevators are generally equipped with a housing to prevent dust flying in the bucket elevator;

10. Easy To Operate And Maintain

No complicated operation steps, simple to learn, easy to repair and maintenance, no time consuming.

TONY Bucket Elevator Technical Parameters
Bucket Model	Materials	Hopper Model	Hopper Volume	Hopper Spacing	Bucket Load
Bucket Model	Materials	Hopper Model	（L）	（MM）	（T/H）
TDTG 20/11	Small Particle	DS 1109	0.27	150	3~5
TDTG 20/11	Powder	DQ 1109	0.21	150	1.5
TDTG 30/13	Small Particle	DS 1311	0.51	180	7~12
TDTG 30/13	Powder	DQ 1311	0.3	180	2.4
TDTG 40/18	Small Particle	DS 1814	1.35	200	16~25
TDTG 40/18	Powder	DQ 1814	0.78	180	9
TDTG 40/23	Small Particle	DS 2314	1.6	200	25~40
TDTG 40/23	Powder	DQ 2314	1.25	180	14.8
TDTG 50/28	Small Particle	DS 2814	3.7	220	40~60
TDTG 50/28	Powder	DQ 2814	1.38	200	24.7
TDTG 60/33	Small Particle	DS 3321	5.81	250	60~100
TDTG 60/33	Powder	DQ 3321	3.7	250	30
TDTG 80/48	Small Particle	DS 4726	9.25	310	150~200

Bucket Elevator including belt bucket elevator, plate chain bucket elevator, chain bucket elevator, etc., is a vertical lifting equipment widely used in steel bin system, suitable for lifting powder, small particles and small block materials. In the grain depot, grease factory, feed mill, flour mill, winery and other grain plate silo system can be used to promote wheat, corn, soybeans, rice, rice, feed particles and flour and other powder.

1. Security Check

Before loading grain or daily inspection, check whether there is water leakage on the top of the warehouse, whether there is crack on the wall and ground of the warehouse, whether there is settlement on the ground, whether there is damage to doors and Windows, and whether the auxiliary facilities such as escalators are intact; Check whether the anti-rust paint of the steel bin is peeling off, check whether the bolts, gaskets, etc., are loose, check whether the support parts connected with the civil construction are abnormal, and whether the ground is settling. If there is an anomaly, it must be effectively handled.

2. Operate Motor Vehicles

The self-provided vehicles used in the grain depot only in the reservoir area must be inspected regularly to ensure the safety of the vehicles; The driver must hold the corresponding motor vehicle driving certificate.

Drivers should follow the command of the depot management personnel, strictly follow the designated route, strictly prohibit entering the non-designated areas of the depot for loading and unloading by themselves, strictly prohibit drivers from entering, and prohibit drivers from barefoot, naked, slippers, sandals and other unsafe behaviors. Manual sample or hair oil, should be equipped with an escalator, wear non-slip shoes to prevent falling. At the same time, it is strictly prohibited to move the vehicle......

3. Grain Steel Bin Cleaning

Before cleaning the granary, the operator should wear a dust mask, check and confirm that the ventilation system is operating normally, and start cleaning after 10 minutes of operation. When cleaning the upper and lower corridors and work towers of granaries, it is strictly prohibited to use compressed air to blow dust.

4. Dry Grain

Operators should wear safety helmets. Safety warning perimeter should be set up around the drying tower and open storage yard, and non-operating personnel are strictly prohibited from entering the site. The site must be equipped with fire fighting equipment and facilities. It is strictly forbidden to stack all kinds of flammable goods around the dryer.

The grain should be cleaned before entering the warehouse before drying, and the grain into the warehouse before drying should be synchronized with the drying operation. It is forbidden to dry the grain in the warehouse before baking, so as to prevent the warehouse from buckling before baking. During the drying operation, personnel are strictly prohibited to enter the pre-drying and post-drying warehouses.

Shandong TONY Environmental Protection SCI-TECH CO., LTD. (formerly Zhangqiu TONY Machinery Co., LTD.) is located in the east of Jinan, the capital of Shandong Province, the west of Zibo, there are 309 National Road and Jiqing high-speed east-west through, west of Jinan International Airport, the traffic environment is very convenient, is an important production base of biomass new energy equipment.

The company has brought together a group of outstanding scientific research, production and management talents, creating a united, efficient and strict team. At present, the company's product sales have covered nearly the world, including: Russia, Japan, South Korea, France, Germany, Italy, Romania, Bulgaria, Malaysia, Vietnam, Thailand, Singapore, Cambodia, Indonesia, Iceland and many other countries and regions, well received by domestic and foreign users.

We promise to let customers get the maximum benefit with the lowest investment!

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